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User’s Guide

HRP/S

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10

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HS

Legend

5.1

OVERVIEW

5

Front

Rear

Top frame

Upper heating element

Pressure bar

Upperframe switch

Stop

Gradation

Emergency stop button

Foot switch

Control unit

Air / timer unit and footswitch connection

Bearing block

Lower heating element

Working surface

Air connection

Power supply cable

connection

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Содержание HRP/S

Страница 1: ...User s Guide English Plastic bending machine HRP S...

Страница 2: ...tic bending machine HRP S 2007 SHANNON BV All rights reserved No part of this User s Guide may be photocopied altered or translated without prior written consent Information contained in this User s G...

Страница 3: ...6 Installation 13 6 1 Assembly 13 6 2 Connecting compressed air 13 6 3 Connecting power cable 13 6 4Connecting foot switch 13 7 Operation 14 7 1 Preparation 14 7 2 Switching on heating elements 14 7 3...

Страница 4: ...10 1 Safety measures 27 10 2 Lubrication points 27 10 2 1 Cylinder bearing bottom 27 10 2 2 Cylinder bearing top 27 10 2 3 Bearing blocks 28 10 3 Profiles 28 10 4 Water separator 28 10 4 1 Checking 2...

Страница 5: ...ng and using the machine We want to keep in contact and to know how you find the HRP S We are always willing to advise on the use of the machine and its accessories SHANNON BV Turfschipper 11 13 2292...

Страница 6: ...and making it possible to bend sheet up to 12 15 mm thickness The top frame is switched on independently of the control units and is controlled by an adjustable timer The working surface is made of s...

Страница 7: ...r working pressure 6 bar coupling SMC quick action coupling Mechanical gradation of stop 0 1000 mm dimensions 220 machine dimensions 300 machine 2590x1300x1092 mm lxwxh 3390x1300x1092 mm lxwxh weight...

Страница 8: ...use burns Allow hot parts to cool sufficiently at least 10 minutes before touching them Never touch the filaments or the reflectors when the machine is in operation Always wear close fitting clothing...

Страница 9: ...ily out of use always remove the foot switch and keep it in a safe place Before use always check that all the pressure bars and heating elements in the top frame are firmly attached Only switch on tho...

Страница 10: ...ing position By using the emergency stops the top frame lifts up Only use the emergency stop buttons in the following situations Risk of trapped limbs Defects in the timer so the machine fails to open...

Страница 11: ...p frame Upper heating element Pressure bar Upperframe switch Stop Gradation Emergency stop button Foot switch Control unit Air timer unit and footswitch connection Bearing block Lower heating element...

Страница 12: ...hine is fully closed At the end of the pre set time the top frame opens The counter is then returned to 0 A Connection foot switch B On off switch C Emergency button D Timer unit 5 4 TIMER UNIT There...

Страница 13: ...nd 5 5 5 CONTROL UNITS The control unit contains an electronic controller that can be used to set the temperature of the filament H On off switch I Temperature adjustment J Connection to filaments K C...

Страница 14: ...ciently long prongs on the forklift truck 6 2 CONNECTING COMPRESSED AIR 1 Check that all heating elements and pressure bars in the top frame are firmly attached 2 Check the air pressure in your system...

Страница 15: ...lly 1 Switch on control unit with switch H see 5 5 page 12 7 3 SETTING TEMPERATURE The temperature of the filament can be set using the temperature control 1 When turning on the on off switch the disp...

Страница 16: ...IR PRESSURE The pressure for the system is adjusted by the factory on the right value 6 bar Error message Meaning Solution E1 The wire is loose not connected Turn off the machine check the filament an...

Страница 17: ...nts one at a time Switch H 3 Clear the working surface 4 Allow the heating elements to cool for at least 10 minutes 8 2 LOWER HEATING ELEMENT 1 Remove the strips of solid core material next to the hea...

Страница 18: ...and the supporting prongs This prevents the notched nuts in the aluminium X profiles from binding 5 Hand tighten the socket head screws starting in the supporting prongs and then in the centre 6 Posit...

Страница 19: ...support bar parallel to the front of the top frame so that you position the top filament above the bottom one 4 Tighten the support bar clamps again 5 Switch on the machine again as in Section 7 The u...

Страница 20: ...Place a test piece of the plastic to be processed on the working surface 3 Lower the top frame by pressing the footswitch 5 Adjust the height of the filament using the adjusting nuts on the upper hea...

Страница 21: ...Slide the stop into the desired position Hold the guide parallel to the front of the machine This stops the clamping blocks from binding 3 Tighten the handles Always ensure that the stop is placed in...

Страница 22: ...ctor 4 Switch off the heating elements one at a time switch H page 12 5 Check that the heating elements and pressure bars are firmly attached to the top frame 9 2 LOWER HEATING ELEMENT 9 2 1 Removal 1...

Страница 23: ...the socket head screws Use socket screw key no 5 9 2 2 Installation replacement When replacing a heating element with a different type first change the supporting prongs 1 Place the two supporting pro...

Страница 24: ...in the centre 5 Connect the wires to the terminals on either side of the machine Insert the forked tongue under the rotary knob and tighten the knob firmly by hand Always use terminals of the same col...

Страница 25: ...tely 20 cm clearance For positioning see Section 8 3 Remove the wires from the terminals only at the heating elements Never use pliers This could damage the terminals 4 Loosen the socket head screws o...

Страница 26: ...pproximately 20 cm in the top frame by moving other heating elements and or pressure bars For positioning see Section 8 3 Place the heating element or the pressure bar diagonally in the top frame and...

Страница 27: ...ine Insert the fork terminal under the rotary knob and tighten it firmly by hand Only for heating elements Always use the same colour terminals on both sides of the machine Never use pliers This could...

Страница 28: ...ents and pressure bars in the top frame are firmly attached 5 Disengage the air connection 6 Remove the plug from the socket 10 2 LUBRICATION POINTS The following points should be lubricated with a dr...

Страница 29: ...regularly Blow away loose dirt and brush them clean 10 4 WATER SEPARATOR Check if there is water in the water separator and remove it if necessary 10 4 1 Checking 1 Remove a number of solid core stri...

Страница 30: ...late on the front of the machine 3 The drain nipple at the bottom of the water separator can now be reached through the hole in the base plate 4 Hold a container under the nipple and slowly open the n...

Страница 31: ...re firmly attached 5 Allow the heating elements to cool for at least 10 minutes 11 2 TENSIONING 1 Turn the filament to the lowest position Only bottom heating 2 Hold the end of the wire on the right w...

Страница 32: ...lock 4 Slide the spring off the expanding pin 5 Unscrew the expanding pin from the connection screw incl connection wire 6 Remove filament from the expanding pin and the wire pin 7 Slide a new filamen...

Страница 33: ...12 Tighten the socket head screw Use socket screw key no 1 13 Switch on the machine and the control unit corresponding to the replaced filament switch H Then turn the temperature control I to the hig...

Страница 34: ...he following safety precautions 1 Clear the working surface 2 Switch the control units off one by one switch H 3 Remove plug from socket 4 Allow the heating elements to cool for at least 10 minutes 12...

Страница 35: ...in a variety of widths and with 1 or 2 filaments Heating elements with 2 filaments are suitable for heating wide zones and for obtaining a large radius Maximum number of heating elements bottom 4 Maxi...

Страница 36: ...sheets from 0 3 2 mm Profile lengths 500 650 1000 and 1250 mm Ridge widths 1 to 10 mm Number of ridge widths single and double Special versions on request Mould In which to allow the bent product to c...

Страница 37: ...eflectors with heating wire that is adjustable in height 2 upperreflectors pneumatic pressuresystem and stop all adjustable Easily extendable up to 8 regulating units with 4 under and 4 upperreflector...

Страница 38: ...arranty on all parts with the exception of the filaments and or heating elements This warranty is inclusive of parts call out charge and labour The maximum replacement time for the control units is on...

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