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Sera airPUMP AP025, Руководство по эксплуатации

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airPUMP 

AP025

 

(plastic)

www.sera-web.com

3

TABLE OF CONTENT

IMPORTANT INFORMATION ����������������������������������������������������������������������������������������������������������������4

Export Information  ................................................................................................................4
Chemical Reaction Disclaimer .................................................................................................4
Unpacking & Inspection .........................................................................................................4

SAFETY PRECAUTIONS for ATEX pumps �����������������������������������������������������������������������������������������������4

SAFETY PRECAUTIONS (General) ���������������������������������������������������������������������������������������������������������6

MATERIAL SPECIFICATION �������������������������������������������������������������������������������������������������������������������8

Material Profiles ....................................................................................................................8
DimensIons ...........................................................................................................................9
Performance data ...............................................................................................................10
Characteristic curves ...........................................................................................................10

INSTALLATION/OPERATION ��������������������������������������������������������������������������������������������������������������11

Installation Drawing ............................................................................................................11
installation / Start up ...........................................................................................................12
Troubleshooting Tips and Suggestions ....................................................................................13

MAINTENANCE ��������������������������������������������������������������������������������������������������������������������������������14

Recommended tools for servicing pump .................................................................................14
Wet End Servicing (Installing Wet End Kit) ..............................................................................14

Disassembly ..................................................................................................................14
Mounting ......................................................................................................................16

Air End Servicing (Installing Air End Kit) .................................................................................19

Shaft, Bushing and O-ring Replacement ............................................................................19
Air Valve O-Ring Replacement .........................................................................................20
Valve Gasket Replacement ..............................................................................................21
Replacement Air Valve Kit Installation  ..............................................................................22

Exploded View and Spare Parts List .......................................................................................22

CLEARENCE CERTIFICATE �������������������������������������������������������������������������������������������������������������������26

DECLARATION OF CONFORMITY �������������������������������������������������������������������������������������������������������27

Содержание airPUMP AP025

Страница 1: ...OPERATING INSTRUCTIONS TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS EN AIR OPERATED DIAPHRAGM PUMP airPUMP AP025 plastic design...

Страница 2: ...airPUMP AP025 plastic 2 www sera web com...

Страница 3: ...10 INSTALLATION OPERATION 11 Installation Drawing 11 installation Start up 12 Troubleshooting Tips and Suggestions 13 MAINTENANCE 14 Recommended tools for servicing pump 14 Wet End Servicing Installin...

Страница 4: ...uct s construction and fluids that come into contact with the product s components Unpack the pump and examine for any signs of shipping damage If damage is detected save the packaging and notify the...

Страница 5: ...s Wear appropriate ear and eye protection In the event of a diaphragm rupture material can be forced out of the air exhaust muffler If product is hazardous or toxic pipe exhaust to appropriate safe ar...

Страница 6: ...lways wear protective clothing eye protection and follow standard safety procedures when handling corrosive or personally harmful materials Proper procedures should be followed for draining and decont...

Страница 7: ...air filter before the air valve CAUTION Do not over tighten the air inlet fitting or muffler Too much torque could damage the air valve or muffler plate CAUTION Before maintenance or repair close the...

Страница 8: ...lic fluid 12 C 10 F 88 C 190 F Neoprene Chloroprene Rubber General purpose elastomer with good resi stance to moderate chemicals oils grease solvents and some refrigerants 18 C 0 F 100 C 212 F Santopr...

Страница 9: ...airPUMP AP025 plastic www sera web com 9 DIMENSIONS...

Страница 10: ...BSP a MNPT Displacement Per Stroke 0 02 Litre 0 005 gal Air Inlet 1 8 FNPT or FBSPT Max Outlet Pressure 8 3 bar 120 psig Air Consumption 6 9 bar 13 6 Nm h 8 sfcm Max Particle Size 0 06 1 8 mm Max Mate...

Страница 11: ...RATION Shut off valve Shut off valve Shut off valve Drain valve flexible connection flexible connection DISCHARGE SUCTION Pressure gauge Compound vacuum Pressure gauge Pulsation damper INLET air suppl...

Страница 12: ...ure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Fasteners Re torque all fasteners before operation Creep of housing and gasket materials may c...

Страница 13: ...ation in air valve Inspect degrease clean and reuse Remove lubrication Excess moisture in air valve Inspect dry reuse Consider installing an air dryer Worn carrier or valve bore measure carrier and va...

Страница 14: ...The pump can be drained by turning it upside down and allowing fluid to drain into an appropriate container Use proper safety equipment when conducting maintenance as internal components may still co...

Страница 15: ...from the side that is loosened Pull or push the shaft item 27 and remaining plates and diaphragms out of the center section If pulling it may be easier to grip the diaphragm if it is inverted 7 The r...

Страница 16: ...lubricant that was factory applied If they appear dry apply a light coat of lithium thickened grease Avoid over lubrication as it can cause decreased performance of the air distribution system 1 Slide...

Страница 17: ...Nm 5 For PTFE fitted pumps place the large diaphragm o ring item 21 into the groove in the center section item 28 8 The other diaphragm s item 17 and inner outer plates items 19 23 can be installed on...

Страница 18: ...3 into the groove that is formed by the seats 11 Install the liquid chambers item 18 by placing one side over the diaphragm Start all 6 screws item 11 before tightening and torqueing Torque all fasten...

Страница 19: ...d with both o rings items 25 26 Lubricate the o rings item 25 with a com patible lubricant and push it into the bushing item 28 gland in the center section Reinstall the bushing hold down screw item 1...

Страница 20: ...aft is acceptable follow steps 5 13 in the Wet End Servicing Wet End Reas sembly section to rebuild the rest of the pump 4 Inspect the shaft item 27 for damage It is common for shafts to become groove...

Страница 21: ...h the valve body and gasket items 2 10 and place onto the center section item 8 Ensure the slide valve and valve plate items 8 9 are in place and the valve sits flat on the center section VALVE GASKET...

Страница 22: ...rvicing above Pos Description Part No ATEX Part No Qty Kit 1 CAP SCREW SOCKET HD M4 0 7X35MM SSTL 109724 4 2 VALVE BODY FNPT GLASS FIBER REINFORCED PP GFRPP 109248 1 V1 VALVE BODY FNPT CARBON FILLED A...

Страница 23: ...E MANIFOLD DISCHARGE CFPP UNIVERSAL NPT BSPT 109131 3 1 17 SCREW PLASTITE 8X5 8 109858 12 18 CHAMBER LIQUID PP 109767 22 2 CHAMBER LIQUID PVDF 109767 23 2 CHAMBER LIQUID CFPP 109767 24 2 19 PLATE OUTE...

Страница 24: ...LIED IN GFPP REPLACEMENT VALVE KIT 109816 V2 PARTS SUPPLIED IN CF POMC REPLACEMENT VALVE KIT 109816 1 Maximum Torque Settings AP025 Plastic designs Asterisk from the exploded view diagram indicates fa...

Страница 25: ...09746 1 1 109746 1 1 Pos 29 NS Pipe plug PP N A 0 109754 1 109754 1 109754 1 AP025 PVDF 109116 2 1 109746 2 1 109746 3 1 109746 3 1 Pos 29 NS Pipe plug PVDF N A 0 109755 1 109755 1 109755 1 DISCHARGE...

Страница 26: ...cleaning of the product the necessary information are to be provided Machines which are operated with radioactive media shall only be inspected and or repaired in the safety area of the owner by a se...

Страница 27: ...rPUMP AP025 PVDF PTFE airPUMP AP05 PP Santo airPUMP AP05 PP PTFE airPUMP AP05 PVDF Santo airPUMP AP05 PVDF PTFE airPUMP 1 AP10 PP Santo airPUMP 1 AP10 PP PTFE airPUMP 1 AP10 PVDF Santo airPUMP 1 AP10...

Страница 28: ...sera GmbH Technical details subject to change sera shall not accept any liability for errors or omissions or for printing errors FOLLOW US sera GmbH sera Str 1 34376 Immenhausen Germany Tel 49 5673 9...

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