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REF 360-0040-01 (F)

SECTION FOUR

MAINTENANCE

4.1 Battery Maintenance

The GilAir-3 and GilAir-5 air sampling pumps use re-
chargeable Nickel-Cadmium or Nickel-Metal-Hydride
batteries that must be fully charged and properly
maintained to achieve maximum pump run time. The
battery pack may be charged separately or while in-
stalled on the pump.

WARNING

Do not clean, open case, charge or replace battery while
in an explosive atmosphere.

Battery packs are charged through a built-in jack, on
the side of the battery pack. Note: The charging plug
is polarized to prevent improper insertion.

CAUTION

Do not short the battery terminals or the charging jack.
Shorting will result in irreversible damage to the battery
pack.

• Memory Effect

Nickel-Cadmium batteries will develop reduced capac-
ity when they are not fully discharged and then fully
recharged after sampling. Memory effect takes time to
develop and can usually be eliminated by performing
two complete discharge/recharge cycles on the pump.

• Leakage Current

Nickel-Cadmium and Nickel-Metal-Hydride batteries
always have a small internal leakage current. If the
battery pack has been removed from the charger for
more than two days without use, it will require addi-
tional charging to restore it to full capacity. This pro-
cess can be repeated two or three times without caus-
ing signs of memory effect in a Nickel-Cadmium Bat-
tery.

• Chargers

NOTE

See Battery/Charger compatibility matrix in Appendix A:
Parts List.

Single Station Charger

A dual rate charger that can be switched from con-
stant-rate charge to trickle charge.

Universal Multi-Station Charger

A dual rate charger offering five-station timed con-
stant-rate charging that automatically defaults to trickle
charge.

BMS Multi-Station Charger

WARNING

DO NOT use the BMS-200 charger to
charge ATEX battery version pumps.

Use ONLY the BMS II-100CE model with ATEX

battery models to pervent permanent

damage to the batteries.

A five-station charger offering timed charging that de-
faults to a trickle charge in either a constant-rate
charging mode or two diagnostic modes.

NOTE

The BMS Multi-Station Charger has a single and double
discharge mode (Single Evaluation and Double Evalua-
tion) designed to enhance the performance of Nickel-
Cadmium batteries. Excessive use of these discharge/
charge features will needlessly shorten battery life. We
recommend use of the Double Evaluation mode for
maintenance only (maximum once monthly) for use with
Nickel-Cadmium batteries. These modes offer no advan-
tage with Nickel-Metal-Hydride batteries.

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Содержание GILAIR-3

Страница 1: ...dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A 4 3 2 1 WARNING 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsi...

Страница 2: ......

Страница 3: ...Y DISCLAIMED PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Sensidyne GilAir Air Sampling System The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be ...

Страница 4: ...13 2 2 Taking A Sample 15 SECTION THREE DISPLAY FEATURES 3 1 Stopping The Sampling Run Clock Model 16 3 2 Display Self Test Clock Model 16 3 3 Retrieving LAST Run Data Clock Model 17 3 4 Pausing A Sampling Run Clock Model 18 3 5 Stopping The Sampling Run Program Model 19 3 6 Display Self Test Program Model 19 3 7 Retrieving LAST Run Data Program Model 20 3 8 Pausing A Sampling Run Program Model 21...

Страница 5: ...1 1 Air Sampling Pump Front View GilAir 3 shown 10 2 1 Field Calibration Flow Verification Equipment Set Up 11 2 2 Field Calibration Flow Verification 13 2 3 Sampling 14 3 1 Programming Flow Chart Program Model 23 D 1 Installing The Constant Low Flow Module 29 D 2 Constant Low Flow Module Calibration Set Up 31 D 3 Constant Low Flow Module Bag Sampling Installation 32 E 1 Installing The Multi Flow ...

Страница 6: ... charge or replace batteries in an explosive atmosphere This product uses rechargeable Nickel Cadmium or Nickel Metal Hydride batteries ALWAYS fully charge before use Use only battery pack and chargers specified in Operation Manual DO NOT insert any foreign objects into contact slot Shorting contacts will blow protective fuse DO NOT use BMS 200 charger to charge ATEX battery version pumps Some mod...

Страница 7: ...s or Liquids Division 1 Ignitable concentrations can exist all of the time Group A Acetelyene Group B Hydrogen Group C Ethylene Group D Propane Class II Combustible dusts Group E Metal Dust Group F Carbonaceous Dust Group G Grain Dust Class III Ignitable fibers flyings Temp Code T3C 160 C Manufactured by Sensidyne Clearwater FL USA Listed 17G9 GilAir 3 Sampler Intrinsically safe for use in hazardo...

Страница 8: ...intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals WARNING 4 3 1 2 Gil ir5 A A WARNING 5 4 3 1 2 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler ...

Страница 9: ...within 5 of the set point Occurs if pump is operated outside its specified performance ranges or if battery pack has insufficient charge After about 30 seconds of continuous operation under fault conditions the pump will stop For Clock and Program models shutdown under fault conditions preserves the run time in the display Clock and Program Models Only 7 Liquid Crystal display LCD Note All times a...

Страница 10: ...cons displayed Clock Program models Old Flashes alternately with the run time R 7 3 and 0 7 5 icons displayed Re fers to run data prior to the LAST sam pling run Program model only SHUT OFF alternately Reminder message to turn the pump off It indicates that 5 minutes have elapsed since 1 a fault condition has terminated the sampling run or 2 a programmed sampling run has reached completion CAL Fla...

Страница 11: ...ard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A GilAir Basic Gilian 4 3 2 1 Flow Adj On Off 6 3 4 5 8 9 7 8 MODE HOLD GilAir C Clock Timer Gilian 7 2 1 7 6 7 5 7 1 7 2 7 4 7 3 PROG GilAir P Program Timer Gilian MODE HOLD ...

Страница 12: ... the tubing from the collection media to a Gilibrator 2 5 Setup and turn on the Gilibrator 2 Figure 2 1 Field Calibration Flow Verification Equipment Set Up 2 5 1 4 3 WARNING 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Person...

Страница 13: ... twice CAL should appear on the display CAL allows you to run the pump without actually collecting run data 3A Clock model 3B Pro gram model 4 Use a small Phillips screwdriver to loosen the front anti tamper plate screw 5 Rotate the front cover plate 180 6 Move On Off switch to the On position 7 Make sure the Gilibrator 2 is on and working 8 Set the pump flow rate by turning the flow adjust screw ...

Страница 14: ...tatic hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A 4 3 2 1 Flow Adj On Off MODE HOLD GilAir C Clock Timer Gilian Battery Fault Flow Adj On Off PROG GilAir P Program Timer Gilian MODE HOLD FLOW AVERAGE SAMPLE ccm ccm Gilibrator2 2 Charge ...

Страница 15: ...e minutes are displayed for 5 more minutes along with R and the percentage of time the last sampling run varied more than 5 from the set flow rate If you wish to return to a blank display immediately perform a Display Self Test Clock Model Section 3 2 Program Model Section 3 6 2 1 3 Battery Fault Battery Fault Flow Adj On Off Flow Adj On Off WARNING 5 4 3 1 2 Battery Fault Flow Possible static haz...

Страница 16: ...elf test see Section 3 2 3 2 Display Self Test Clock Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 then back d...

Страница 17: ...in pump is off 2 Using a pointed instrument push MODE HOLD Button one time 3 LAST is displayed NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data If you turn on the pump the LAST run data will be erased and replaced by new run data 4 The run time is displayed R and the percentage of time the last sampling run varied more than 5 from set flo...

Страница 18: ... run time R and the percentage of time the last sampling run var ied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The flashing hand icon is removed pump resumes sampling and the run time clock begins again 1 2 3 4 5 6 Battery Fault Flow Adj On Off GilAir C Clock Timer Gilian MODE HOLD 36 0 R GilAir C Clock Timer Gilian MODE HOLD 36 0 R...

Страница 19: ...play self test see Section 3 6 3 6 Display Self Test Program Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 the...

Страница 20: ...be lost at that time as the lastrundataisclearedforthenewsamplingrundata However youmayretrievethe Old rundatalaterbypressingtheMODE HOLD button with the On Off switch in the Off position until the Old data are displayed 4 Display then shows the program number as Px where x can be the letter C or 1 through 6 5 The run time is then displayed R and the percentage of time the last sampling run varied...

Страница 21: ...h the run time R and the percentage of time the last sam pling run varied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The display shows that the pump has resumed sampling 1 2 3 4 5 6 Battery Fault Flow Adj On Off PROG GilAir P Program Timer Gilian MODE HOLD 55 0 R PROG GilAir P Program Timer Gilian MODE HOLD 54 0 R PROG GilAir P Progr...

Страница 22: ... The Run Time is the number of minutes the pump will sample before stopping and going into Run Delay mode 5 Press the PROG button again to view the current Run Delay Time represented by D R icons in the display window 5A The clock icon is flashing Press the or buttons 5B to either increase or decrease the Run Delay Time 5C The Delayed Run Time is the number of minutes between successive Run Time i...

Страница 23: ...ODE HOLD P4 LAST 0 125 R D C 3 15 D 18 D 125 R 0 240 R 0 D 0 12 R D D C 2 3B 4B 5B 6B D 0 60 R D 2A 2B 1A 1B 1C 6C 6A 3A 3C 4A 4C 5C 5A 7A Note The above sample delays the start by 18 minutes runs four hours shuts off one hour and runs four more hours 6 7 P4 Figure 3 1 Programming Flow Chart Program Model ...

Страница 24: ...e than two days without use it will require addi tional charging to restore it to full capacity This pro cess can be repeated two or three times without caus ing signs of memory effect in a Nickel Cadmium Bat tery Chargers NOTE See Battery Charger compatibility matrix in Appendix A Parts List Single Station Charger A dual rate charger that can be switched from con stant rate charge to trickle char...

Страница 25: ...etains its original color as a reference 1 Unscrew and remove the four filter housing screws 1 2 Remove the filter housing 2 3 Remove the large filter o ring 4 4 Remove the filter 3 Make certain the small center o ring 5 is properly seated inside the pump 5 Place the new filter inside the filter housing 2 followed by the filter o ring 4 6 Install the filter housing 2 in the pump and secure with th...

Страница 26: ...TEX NiMH 298 0006 01 GilAir 3 GilAir 5 Single Unit 120 VAC Charger 401097 1 GilAir 3 Single Unit 230 VAC Charger euro plug 401225 1 GilAir 5 Single Unit 230 VAC Charger euro plug 201050 Filter package of 10 360 0040 01 Gilair 3 GilAir 5 Operation Manual See section Four regarding use of BMS chargers with NiMH batteries Do Not use BMS 200 850086 1 chargers with ATEX NiCd Packs Ref No 783 0001 01 an...

Страница 27: ...hargeable Nickel Cadmium or Nickel Metal Hydride Battery Charge Time 14 18 hours Expected Battery Life 300 500 charge discharge cycles Estimated Battery Life 2 5 years 20 hours weekly use 1 5 2 5 years 20 39 hours weekly use 1 1 5 years 40 60 hours weekly use Inactivity for extended periods may shorten nickel cadmium battery life Battery life estimates are based on proper battery maintenance Opera...

Страница 28: ... f O n O n e h W m e l b o r p e r a w t f o S n e h t d n a n o i t i s o p f f O o t h c t i w s f f O n O e v o M n o i t i s o p n O o t k c a b d e l l a t s n i s i k c a p y r e t t a b n e h w y a l p s i D l a u s u n U d e l l a t s n i y l r e p o r p t o n k c a p y r e t t a B y l r e p o r p t i l l a t s n i e r d n a k c a p y r e t t a b t c e n n o c s i D ...

Страница 29: ...ule in a clean environment with the pump turned off See Figure D 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly seated 2 Place the Low Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Low Flow Module with the mounting screws 3 Do not overtighten APPENDIX D CONSTANT LOW FLOW MODULE...

Страница 30: ...sampling media A is properly installed as shown 1 Use a flat screwdriver to move the notch in the module valve 1 to the Off position 2 Turn on the pump 2 3 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 4 Use a flat screwdriver to move the notch in the module valve 5 to the On position 5 Using a fine screwdriver 6 adjust the flow rate at the module NOTE The built in rotam...

Страница 31: ...n USA WARNING 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A 4 3 2 1 Flow Adj On Off 3 2 1 5 4 6 A 2 1 THH L 240 UNIVERSAL TUBE HOLDER SYSTEM Patent Pending Made in USA ...

Страница 32: ...Luer taper for bag sampling The unique feature of this system is that it will automatically shut the flow off when the bag has been filled The maximum pressure within the bag is ap proximately 8 of water See Figure D 3 1 Insert the Luer taper 1 2 Attach the tubing 2 to the taper 3 Connect the tubing to the sampling bag 3 4 Before sampling set the flow with a fine screwdriver 4 using a Gilibrator ...

Страница 33: ...The Multi Flow Module NOTE Install the Multi Flow Module in a clean environment with the pump turned off See Figure E 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly seated 2 Place the Multi Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Multi Flow Module with the mounting screws...

Страница 34: ...properly installed as shown 1 Use a flat screwdriver to move the notch in the module valve 1 to the Off position 2 Turn on the pump 2 3 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 4 Use a flat screwdriver to move the notch in the module valve 5 to the On position 5 Using a fine screwdriver 6 adjust the flow rate on the variable manifold for each manifold used NOTE The ...

Страница 35: ...35 REF 360 0040 01 F APPENDIX E MULTI FLOW MODULE Figure E 2 Multi Flow Module Calibration Set Up ...

Страница 36: ...ing See Figure E 3 1 Insert the Luer taper 1 2 Attach the tubing 2 to the taper 3 Attach the adapter 3 to the variable manifold 4 4 Connect the tubing 2 to the adapter 3 5 Connect a short piece of tubing 5 to the variable manifold 4 6 Connect the tubing 5 to the sampling bag 6 7 Remove the variable manifold cap 7 8 Before sampling set the flow with a fine screwdriver 8 on the variable manifold 4 u...

Страница 37: ... 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www sensidyne com European Service Goffin Meyvis Analytical and Medical Systems B V Deliveries Ecustraat II 4879 NP Etten Leur the Netherlands Mail P O Box 251 4870 AG Letten Leur the Netherlands 31 0 76 5086000 31 0 76 5086086 fax e mail info goffinmeyvis com web www goffinmeyvis com ...

Страница 38: ...38 REF 360 0040 01 F Notes ...

Страница 39: ......

Страница 40: ...550 fax www sensidyne com info sensidyne com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str 35 45478 Mulheim Ruhr Germany Tel 49 0 208 9 99 10 Fax 49 0 208 5 41 10 www schauenburg com international schauenburg com ISO 9001 2000 Registered 061 AMTAC MEDIQA K U A S QUALITY MANAGEMENT ...

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