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Operation Manual

MMS-1A-RS / MMS-1X-RS

Revision 4.0, September, 2020
Doc Nr: MP.MMS-1A-RS.OM.400.02_E

Page 14/74

Installation and Setup

Standard Package Content

•

Mechanical Probe Positioning System includes: Cartesian Moving Platform, Touch Sensor with Probe
Holder and Hall Probe, Rotation Stage, Zero Gauss Chamber, Magnet Holder and FSV Calibration Tool.

a)

b)

c)

d)

Figure 19: Mechanical Probe Positioning System or Cartesian Moving Platform

a) Standard-size Mapper with scanning volume (135x135x135) mm

b) Large-size mapper with the scanning volume (500x500x300) mm

c) Standard-size mapper in the protective box

d) Large-size mapper in the protective box

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Содержание MMS-1A-RS

Страница 1: ...nual MMS 1A RS MMS 1X RS Revision 4 0 September 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 1 74 Operation Manual Senis AG Neuhofstrasse 5a CH 6340 Baar Phone 41 44 508 7029 Web www senis ch Email mappe...

Страница 2: ...ing 24 Motion Control 24 MH8 Rotation Probe Head only MMS 1X RS 24 FOLDERS AND FILES 26 CONNECTION DIAGRAMS 30 FUNCTIONAL VERIFICATION 31 7 Operation instructions 35 DASHBOARD TAB 35 Top level control...

Страница 3: ...tup 66 8 Options 67 DEFECTOSCOPE OPTION MMS DEF 67 ANISOTROPIC MAGNETO RESISTANT AMR PROBE OPTION MMS AMR 68 CLEAN ROOM COMPATIBILITY OPTION MMS CR 70 9 Troubleshooting 71 MAPPER CANNOT BE TURNED ON 7...

Страница 4: ...ion Description 09 2020 4 0 3 0 New template New full screen interface description Removed Mapper software design project specific information Detailed software installation instructions technical dat...

Страница 5: ...ediately and inform manufacturer Do not disassemble or modify the device Only manufacturer approved technicians are allowed to repair disassembly and perform device modifications Remove the power plug...

Страница 6: ...all devices Do not put objects of more than 20kg weight onto the mapper table unless it was declared for higher weights Do not put objects of more than 7kg weight onto the rotary stage of the mapper t...

Страница 7: ...ed in real time which provide data analysis capabilities for an advanced inspection characterization and quality control of permanent magnets Due to unique features of the applied fully integrated 3 a...

Страница 8: ...xtra care when unpacking it and handling it manually It is highly recommended that the system unpacking and operation setup procedure is performed by a certified SENIS engineer or by an authorised SEN...

Страница 9: ...RS Revision 4 0 September 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 9 74 Figure 3 Unscrew the top cover of the box Figure 4 Remove the cover Figure 5 Mapper System packed in the wooden box Figure 6 U...

Страница 10: ...0 September 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 10 74 Figure 7 Remove the front side of the box Figure 8 Mapper is fixed on the mapper holder board Figure 9 Unscrew the Mapper holder board from...

Страница 11: ...ber 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 11 74 Figure 10 Turn the mapper and lay it on the side Unscrew the M10 screws Figure 11 Screw in the adjustable feets which are delivered with the machine...

Страница 12: ...ng procedure is described in the following figures Blockers have to be carefully removed from all three linear modules X Y and Z axes Please pay attention during the unblocking in order not to damage...

Страница 13: ...nual MMS 1A RS MMS 1X RS Revision 4 0 September 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 13 74 Figure 16 Unscrew the hexagonal screws Figure 17 Pull out the blocker Figure 18 Rotate and remove the sc...

Страница 14: ...Platform Touch Sensor with Probe Holder and Hall Probe Rotation Stage Zero Gauss Chamber Magnet Holder and FSV Calibration Tool a b c d Figure 19 Mechanical Probe Positioning System or Cartesian Movi...

Страница 15: ...ith a Windows 7 10 operating system and mapper software installation on it CD is included USB cable keyboard mouse and display The keyboard language shall remain English since other languages might in...

Страница 16: ...ional A proper way to connect the Electronic Box to the Cartesian Moving System and to the PC is shown in the Figures below connector positions on the Electronic Box may differ depending on the system...

Страница 17: ...s own power supply On the rear side of the Electronic Box there is the IEC connector along with the electronic fuse 250 V a c 110 V a c 20x5 mm Plug in the power cord into the IEC socket on the back p...

Страница 18: ...stem on This procedure is required in order to protect the system from an unattended startup e g after a power blackout Once the system is on one red LED and five green LEDs on the front panel of the...

Страница 19: ...magnetic objects close to the system The mapping system must be fixed on a stable table no mechanical vibrations shall be allowed Do not expose the Hall probe to the direct sunlight or to strong light...

Страница 20: ...ures magnetic field flux density of permanent magnets or electromagnets and delivers measured data for visualization and analysis in the Mapper software Figure 26 MMS 1A RS SENIS high resolution magne...

Страница 21: ...mage motion is stopped as soon as touch sensor reacts i e when the probe touches an obstacle it also allows an absolute magnet positioning i e the precise definition of the scanning starting point and...

Страница 22: ...ility The MMS 1A RS MMS 1X RS is also equipped with an Emergency Stop taster as safety equipment that when activated breaks the power supply for the motor drivers Figure 31 Emergency stop taster Carte...

Страница 23: ...0 x 300 mm Applied encoders help determine the exact position of the probe and help eliminate mechanical transfer elements such as bearings Figure 33 Optical encoders mounted on each linear module The...

Страница 24: ...at desired location converts the analog signals of the Hall probe into digital numbers combines these numbers with the appropriate position coordinates and provides the consolidated function of Magnet...

Страница 25: ...grees The operator needs to manually change the probe angle position After turning on the electronic box the RFID process will perform to automatically identify the attached probe The actual probe ang...

Страница 26: ...ly calibration vertical calibration etc Figure 41 Mapper Calibration Tools Folders and files The Mapper program files calibration and measurement data are organized in a directory structure which help...

Страница 27: ...xt file located in the Setup folder contains data that describe customers mapper configuration The customizing includes the special rotary stages protective box special measurements etc Figure 44 App...

Страница 28: ...RS OM 400 02_E Page 28 74 Figure 46 Measurement data in the Measurements folder Figure 47 Example of a measurement file scanning path and header data followed by the table with Bx By and Bz with the...

Страница 29: ...S 1A RS OM 400 02_E Page 29 74 Figure 48 Actual calibration data in Calibration folder current configuration i e the working Hall probe data are copied to the Calibration folder whenever the probe was...

Страница 30: ...ptember 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 30 74 Figure 50 Scanning paths and measurement profiles are stored under Measurement mode folder Figure 51 Examples of measurement profile files Conne...

Страница 31: ...e several probes ordered spare probes touch stylus eddy current defectoscope probe AMR probe etc a similar dialog as below will appear for the probe selection and its confirmation Probes have built in...

Страница 32: ...trol of the mapper Verify the correct movement by selecting the Linear Speed slider at approx 5 mm s position slow Then click and hold the Z axis button until the probe comes out from the Zero Gauss C...

Страница 33: ...d to the Electronic Box To check if the Emergency Stop is working properly activate this switch while the system and the software are on The system will stop moving immediately and all LEDs on the Ele...

Страница 34: ...avigate in to the Zero Gauss Chamber in the position that was in factory calibrated This position is stored in the calibration file ZG Position txt in the Calibration folder Figure 61 Probe positioned...

Страница 35: ...ange selector allows selection the active measurement range The refresh button next to the Measurement range selector allows manually starting the probe selection This button starts the RFID probe det...

Страница 36: ...op left back of the system and close to the end switches of each axis X Y Z Should this command cause the system to trigger an end switch make sure that all axis have sufficient distance to the end sw...

Страница 37: ...ections Absolute and relative movement Go For X Y Z ALL moves the system by the defined distances from the current position Example o Start position X 10mm Y 10mm Z 10mm R 10 o Go For X 20mm o End pos...

Страница 38: ...s allow moving in small steps 5um when pressing SPACE Holding SPACE overrides the touch sensor This allows moving the probe with the Orange Controls when the touch sensor is triggered Calibration Tab...

Страница 39: ...use the stored positions go to the Manual tab and activate Go to scanning position or use the corresponding text command See command syntax Figure 67 Pop up window for saving scanning position Operato...

Страница 40: ...ss the Center of rotary stage calibration button The calibration will be conducted automatically and the center of rotation will be updated Center of rotary stage zero crossing The instructions are id...

Страница 41: ...SV calibration Function Define the origin zero of the FSV tool coordinate system Recommended interval daily to monthly FSV Calibration The calibration is fully automated and can be started by pressing...

Страница 42: ...pressing the FSV calibration button Check deviation of old and new values Repeat calibration if the difference is above 20um Set Stylus reference position This command shall be executed only if neces...

Страница 43: ...to satisfy a magnetic field condition Figure 75 Rotation alignment Touch alignment Allows aligning a flat surface of an object mounted on the rotary stage with the X Y axis This requires a touch styl...

Страница 44: ...ion certificate of calibration cube Holder for rotary stage only for MMS 1A RS Right angle corner tool only for MMS 1X RS Preparation MMS 1A RS Remove all jaws from the Maprox JF rotary stage Mount th...

Страница 45: ...Update the sensitivity matrix This will orthogonalize the Bx By Bz components and align them with the moving axes X Y Z This is recommended Recalibrate the probes sensitivity If your calibration cube...

Страница 46: ...to Drive the probe inside the channel of the tool and touch in X direction until the deflection indicator is green From the scan direction dropdown select direction Z and click on the button FSV slidi...

Страница 47: ...e tool From the Touch direction dropdown select X direction Click on the Touch with Sliding probe button Wait for the process to finish Put the probe to the left of the tool again but this time align...

Страница 48: ...ement profiles The system defines profiles are stored in the Measurement mode folder Figure 82 System defined Measurement Profile files Measurement Profiles A measurement profile defines all relevant...

Страница 49: ...rting point The magnetic field is measured and the results Bx By Bz Btot are presented on 2D and 3D color graphs Translation multi layer mode During this measurement the probe moves above the magnet w...

Страница 50: ...he file click on the browse icon and select the file If the syntax in the file is not correct the user will get the error message Each command needs to be written in the new line Figure 83 Command edi...

Страница 51: ...he probe at the position Y 10 Scan path Explanation Cylinder 10 1 Identical to the Scan path above Linear scan path examples Defines the movement and measurement of the probe by a list of scan command...

Страница 52: ...the starting point and then move up from the magnet surface for 1 mm in the Z axis direction and scan another 3 mm x 5 mm area In this way the probe has scanned the area 3 mm x 5 mm in the two parall...

Страница 53: ...he Scanning resolution refers to the main axis and the user can select a different resolution for the auxiliary axis Space between scanning lines Figure 87 Scanning resolution settings Measurement Tab...

Страница 54: ...sing o Maximum Signal is shifted so it starts at the maximal positive pole peak Select analysis type o Basic analysis o Multipole analysis o Diameter analysis Single slice visualization Figure 89 Sing...

Страница 55: ...e visualization Figure 91 Visualization of multiple slices Basic analysis The basic analysis returns typical signal processing results Figure 92 Visualization of multiple slices Mean mean value of the...

Страница 56: ...monic components to the power of the fundamental frequency Single Harmonic Distortion SHD is the ratio of the power of the specified harmonic the highest to the power of the fundamental frequency with...

Страница 57: ...tion Total Pitch Deviation TPD is the calculation of the single pitch as an accumulate sum and then the calculation of the difference between the greatest and smallest values of the accumulated TPD Fi...

Страница 58: ...lerance for the Homogeneity Total Harmonic Distortion THD is a measurement of the harmonic distortion present in a signal and is defined as the ratio of the sum of the powers of all harmonic component...

Страница 59: ...M 400 02_E Page 59 74 2D graph visualization For each graph the magnetic field component can be selected Figure 97 2D graph visualization of 4 components 3D graph visualization For each graph the magn...

Страница 60: ...of the MMS 1A RS magnetic field mapper software that can be used for the analysis of the measured data It visualizes the measured data and calculated magnet parameters in various customized and intuit...

Страница 61: ...1A RS MMS 1X RS Revision 4 0 September 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 61 74 Figure 101 Various 1D data analysis and visualisations Figure 102 1D and 2D Data comparison with the visualisatio...

Страница 62: ...1A RS MMS 1X RS Revision 4 0 September 2020 Doc Nr MP MMS 1A RS OM 400 02_E Page 62 74 Figure 103 Various 1D data analysis and visualisations Figure 104 1D and 2D Data comparison with the visualisatio...

Страница 63: ...same repeatable position following any deflection The touch sensor is connected to the controller so that the movement of the probe is stopped when it touches an object If the Dimensional Measurement...

Страница 64: ...s compensated by the diameter of a sapphire ball 4 With read point 1 the coordinates of the current point will be stored If Stylus Compensation is on the position will be corrected by half of the styl...

Страница 65: ...etween the probe s FSV and the center of the ruby ball of the touch stylus 15 Runout measurements allows measuring the runout eccentricity of an object measured on the rotary stage The object will rot...

Страница 66: ...hat mT instead of Gauss is shown on some plots Reporting Setup Output file type allows choosing between tabulator separated TXT or comma separated CSV raw data files Reporting Enable Disable allows en...

Страница 67: ...robe are done automatically The operator can select the scanning mode in the Setup tab and start the measurement in the Measurement tab Output files are reduced and contain only information relevant f...

Страница 68: ...are made to the standard mapper for this capability Integration of the SENIS Nanoteslameter with a of the high resolution integrated 3 axis AMR sensor Honeywell HMC1053 The AMR sensor is mounted on a...

Страница 69: ...e console that carries the probe is extended to provide enough distance to the ferromagnetic parts of the mapper several ferromagnetic parts are replaced or displaced The working scanning area on the...

Страница 70: ...nsparent antistatic acrylic glass in an anodized aluminum frame dimensions 1150x1050x1150 cm On the top of the protective housing the two clean room fans and a HEPA filter are integrated in the stainl...

Страница 71: ...y from the object using the handwheel on the corresponding axis Switch on the electronic box Alternative move the probe away by holding SPACE button on the keyboard and using the step control See chap...

Страница 72: ...ilter Press the Histogram button on the Manual Tab Take a screenshot of your entire screen showing the result and the filter settings Send the screenshot to Senis Axis does not move movement is interr...

Страница 73: ...sure to wipe the assembly down thoroughly with a clean dry lint free cloth Use a lightweight three in one machine oil i e sewing machine oil There are many lubricant products on the market that are i...

Страница 74: ...ort Contains the pre shipment test results Calibration Cube Calibration Certificate Optional Certificate traceable to international norms MAPROX Change top jaws Changing the jaws of the Maprox JF chuc...

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