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• Ensure the system is connected correctly to a socket and a 

power source equipped with an earth conductor.

• Do not touch two torches or two electrode holders at the 

same time.

   lf you feel an electric shock, interrupt the welding (cutting) 

operations immediately.

The arc striking and stabilizing device is designed 

for manual or mechanically guided operation.

Increasing the length of torch or welding cables 

more than 8 m will increase the risk of electric 

shock.

1.7 Electromagnetic fields & 

interferences

• The welding current passing through the internal and external 

system cables creates an electromagnetic field in the proxim-

ity of the welding cables and the equipment itself.

• Electromagnetic fields can affect the health of people who 

are exposed to them for a long time (the exact effects are still 

unknown).

  Electromagnetic fields can interfere with some equipment like 

pacemakers or hearing aids.

Persons fitted with pacemakers must consult their 

doctor before undertaking arc welding or plasma 

cutting operations. 

EMC equipment classification in accordance with EN/IEC 

60974-10

 (See rating plate or technical data)

Class B equipment complies with electromagnetic compatibility 

requirements in industrial and residential environments, includ-

ing residential locations where the electrical power is provided 

by the public low-voltage supply system.

Class A equipment is not intended for use in residential locations 

where the electrical power is provided by the public low-voltage 

supply system. There may be potential difficulties in ensuring 

electromagnetic compatibility of class A equipment in those 

locations, due to conducted as well as  radiated disturbances.

Installation, use and area examination

This equipment is manufactured in compliance with the 

requirements of the EN60974-10 harmonized standard and is 

identified as "CLASS A" equipment.

This unit must be used for professional applications only, in 

industrial environments.

The manufacturer will accept no responsability for any damages 

caused by use in domestic environments.

The user must be an expert in the activity and as such 

is responsible for installation and use of the equip-

ment according to the manufacturer's instructions.

lf any electromagnetic interference is noticed, the 

user must solve the problem, if necessary with the 

manufacturer's technical assistance.

In any case electromagnetic interference problems 

must be reduced until they are not a nuisance any 

longer.

Before installing this apparatus, the user must evalu-

ate  the potential electromagnetic problems  that 

may arise  in the surrounding area, considering in 

particular the health conditions of the persons in 

the vicinity, for example of persons fitted with pace-

makers or hearing  aids.

Mains power supply requirements

 (See technical data)

High power equipment may, due to the primary current drawn 

form the mains supply, influence the power quality of the grid. 

Therefore connection restrictions or requirements regarding the 

maximum permissible mains impedance (Zmax) or the required 

minimum supply capacity (Ssc) at he interface point to the pub-

lic grid (point of common coupling, PCC) may apply for some 

types of equipment (see technical data). 

In this case it is the responsibility of the installer or user of the 

equipment to ensure, by consultation with the distribution 

network operator if necessary, that the equipment may be con-

nected.

In case of interference, it may be necessary to take further pre-

cautions like the filtering of the mains power supply.

lt is also necessary to consider the possibility of shielding the 

power supply cable.

Welding and cutting cables

To minimise the effects of electromagnetic fields follow the fol-

lowing instructions:

- Where possible, collect and secure the earth and power 

cables together.

-  Never coil the welding cables around your body.

-  Do not place your body in between the earth and power 

cables (keep both on the same side).

-  The cables must be kept as short as possible, positioned as 

close as possible to each other and laid at or approximately 

at ground level.

-  Position the equipment at some distance from the welding 

area.

-  The cables must be kept away from any other cables.

Earthing connection

The earth connection of all the metal components in the weld-

ing (cutting) equipment and in the close aerea must be taken in 

consideration.

The earthing connection must be made according to the local 

regulations.

Earthing the workpiece

When the workpiece is not earthed for electrical safety reasons 

or due to its size and position, the earthing of the workpiece 

may reduce the emissions. It is important to remember that the 

earthing of the workpiece should neither increase the risk of 

accidents for the user nor damage other electric equipment.

The earthing must be made according to the local regulations.

Shielding

The selective shielding of other cables and equipment present 

in the surrounding area may reduce the problems due to elec-

tromagnetic interference. The shielding of the entire welding 

(cutting) equipment can be taken in considered for special 

applications.

Содержание Genesis 2200 PMC

Страница 1: ...Genesis 2200 PMC MANUALE DI RIPARAZIONE REPAIR MANUAL...

Страница 2: ...fotostatiche i film ed i microfilm sono riservati e vietati senza l autorizzazione scritta della SELCO s r l Before performing any operation on the machine make sure that you have thoroughly read and...

Страница 3: ...s management 54 3 12 Guard limits 54 3 13 Alarms screen 55 3 14 Rear panel 56 3 15 Sockets panel 56 4 ACCESSORIES 56 4 1 General RC 56 4 2 RC 100 remote control 56 4 3 RC 180 remote control 56 4 4 RC...

Страница 4: ...level Do not use this machine to defrost pipes Do not use this equipment to charge batteries and or accumulators Do not use this equipment to jump start engines 1 2 User s and other persons protectio...

Страница 5: ...ly be sprayed quite far and reach the surrounding areas even through minute openings Pay particular attention to keep people and property safe Do not perform welding cutting operations on or near con...

Страница 6: ...ot a nuisance any longer Before installing this apparatus the user must evalu ate the potential electromagnetic problems that may arise in the surrounding area considering in particular the health con...

Страница 7: ...persons or things Do not drop or apply undue pressure on the equipment Do not lift the unit by the handle 2 2 Positioning of the equipment Keep to the following rules Provide easy access to the equip...

Страница 8: ...ng The connection shown in the figure produces reverse polarity welding To obtain straight polar ity welding reserve the connection Connect 1 the earth clamp to the negative socket 2 of the power sour...

Страница 9: ...terminal strip Before shipment the equipment is set for use with reverse polarity 3 SYSTEM PRESENTATION 3 1 General The Genesis 2200 PMC are constant current inverter power sources developed for elect...

Страница 10: ...stage the gas test is also carried out to check the proper connection to the gas supply system 3 4 Test screen When the side panel coil compartment is open the welding operations are inhibited The te...

Страница 11: ...TIG DC LIFT START Standard MIG MAG Pulsed MIG MAG 3b MIG MAG Pulsed MIG MAG Allows the selection of the welding method 2 Step 4 Step Crater filler 3c MMA Synergy Allows you to set the best arc dynamic...

Страница 12: ...c response in welding facilitating the welder s operations Increasing the value of the arc force to reduce the risks of sticking of the electrode Parameter set as a percentage of the welding current M...

Страница 13: ...adjustment of the wire feed speed in the phases prior to arc striking Given as a of the wire speed set Permits striking at reduced speed therefore softer and with less spatter Minimum 10 Maximum 100...

Страница 14: ...ectronic regulation of the series inductance of the welding circuit Makes it possible to obtain a quicker or slower arc to compensate for the welder s movements and for the natural welding instability...

Страница 15: ...program is not avail able or is not consistent with the other system settings 2 Synergic curves MIG MAG G3 4 Si1 CO2 G3 4 Si1 Ar 18 CO2 CrNi 19 9 Ar 2 CO2 AlMg5 Ar AlSi5 Ar Al99 5 Ar CuAl8 Ar CuSi3 Ar...

Страница 16: ...m the operation by pressing button 3 The storage of a new program on an already occupied memory location requires cancellation of the memory location by an obligatory procedure Cancel the operation by...

Страница 17: ...ds Select the required parameter by rotating the encoder Store the selected parameter in the 7 segment display by pressing button 2 Save and exit the current screen by pressing button 4 Default I1 3 1...

Страница 18: ...Max parameter by pressing the encoder button Adjust the required parameter Min Max parameter by rotating the encoder Save and exit the current screen by pressing button 4 Cancel the operation by pres...

Страница 19: ...arm code 3 Alarm type Alarm codes E01 E02 Temperature alarm It is advisable not to switch off the equipment while the alarm is on the internal fan will thus keep operating and will help to cool the ov...

Страница 20: ...e device voltage change MIG MAG 4 External devices MIG MAG torch 5 Welding polarity change 4 ACCESSORIES 4 1 General RC Operation of the remote control is activated when connected to the Selco power s...

Страница 21: ...a remote control unit designed to manage the display and the adjustment of all available parameters of the power source to which it is connected 4 6 MIG MAG series torches 1 Torch button Consult the...

Страница 22: ...y Cause Faulty plug or cable Solution Replace the faulty component Contact the nearest service centre to have the sys tem repaired Cause Line fuse blown Solution Replace the faulty component Cause Fau...

Страница 23: ...Cause Insufficient shielding gas Solution Adjust the gas flow Check that the diffuser and the gas nozzle of the torch are in good condition Cause Humidity in the welding gas Solution Always use quali...

Страница 24: ...the workpieces carefully before welding Cause Grease varnish rust or dirt on the filler material Solution Always use quality materials and products Keep the filler metal always in perfect condition C...

Страница 25: ...ccom pany the machine The purchaser must follow the directions contained in the above manual Failure to do so will exempt Selco from all liability The operations described in this manual require the u...

Страница 26: ...gh temperature CAUTION LIVE PARTS When handling internal parts of the machine remember that opening of the switch does not prevent the risk of electric shocks the machine must be unplugged from the po...

Страница 27: ...mple a b the arrow point indicates where to apply the red tip of the multimeter a while the black tip is applied at the other end b When a double arrow appears between two measuring points e g c d the...

Страница 28: ...MIG MAG WELDING V OUT 14 0 05 x I OUT Es 16Vdc 50A 19Vdc 100A 24Vdc 200A etc If output voltage goes too much above or below the rated value the generator could either saturate or go into arc force or...

Страница 29: ...ng current 10 1 Offset calibration set up 704 Lets you calibrate the system Short circuit the system s and connectors Enter set up by pressing the encoder key for at least 5 seconds Select the require...

Страница 30: ...28V Enter set up by pressing the encoder key for at least 5 seconds Select the required parameter 701 Press the encoder knob to perform calibration Use a clamp meter to read the real current value Tu...

Страница 31: ...Thermic sensor E07 Wire feed motor supply alarm Motor s power supply failure Perform checks on motor card and power supply card E08 Blocked motor alarm There was an engine block or missing encoder sig...

Страница 32: ...resence Reset menu check for any h f leakage repair pcb 15 14 533 E40 System power supply alarm Missing phase on input power supply Check input line status input card 15 14 507 main switch The checks...

Страница 33: ...se visual message and complete block of welding process In end out time filter avoid wrong signal due to start and stop welding process Alarm Description E54 Current level exceeded Alarm E62 Current l...

Страница 34: ...ration section 702 Voltage calibration Allow the calibration of the system consult the System calibration section 704 Offset calibration Lets you calibrate the system consult the Offset calibration se...

Страница 35: ...aximum 10 0s Default 2 0s 12 3 INFO screen set up 501 Allow to display of a series of system data 1 System type board 2 Board Control board 3 Software Software version Control board 4 S N Serial numbe...

Страница 36: ...72 12 4 Push Pull power setting Minimum Medium Medium Maximum 1 ON 2 OFF 3 OFF 4 OFF 1 ON 2 ON 3 OFF 4 OFF 1 ON 2 ON 3 ON 4 OFF 1 ON 2 ON 3 ON 4 ON...

Страница 37: ...9 0A Duty factor 40 C x 35 220A x 40 220A x 60 190A 200A 180A x 100 180A 190A 170A Duty factor 25 C x 80 220A x 100 220A 200A 180A Adjustment range I2 3 220A 3 220A 3 180A Open circuit voltage Uo 92Vd...

Страница 38: ...74...

Страница 39: ...en Elektroger te die am Ende ihrer Lebensdauer angelangt sind gesondert gesammelt und einer Recycling und Entsorgungsstelle ber geben werden Der Eigent mer des Ger ts muss sich bei den rtlichen Verwal...

Страница 40: ...11 Gamme du courant maximum et minimum et de la tension conventionnelle de charge corre spondante 12 Symbole du cycle d intermittence 13 Symbole du courant nominal de soudage 14 Symbole de la tension...

Страница 41: ...77 16 SCHEMI ELETTRICI E DI COLLEGAMENTO WIRING DIAGRAMS AND CONNECTION...

Страница 42: ...78 17 CONNETTORI CONNECTORS...

Страница 43: ...79...

Страница 44: ...80 18 LISTA RICAMBI SPARE PARTS LIST 55 05 010 GENESIS 2200 PMC 1x230V...

Страница 45: ...eingang Drahtspulenhaspel 15kg Scharnier Gas leistungsisolator Kabel f r polungswechsel Kabel Induktanz Leistungstransformator Anschluss 6 1 8 Anschluss 1 8 90 FRAN AIS Diode Kit platine Capteur therm...

Страница 46: ...ung FP Flat versorgungs Flat driver Pvc gewebeschlauch 5x11 l 1 7m Push pull kit Bedienungsanweisungen A Bedienungsanweisungen B FRAN AIS R sistance 470Ohm 25W Platine Panneau de reglage FP273 Plaque...

Страница 47: ...83...

Страница 48: ...84 07 01 600 SL 4R 4T 11A 11B 11C 22...

Страница 49: ...Rolle f r F lldrahtstahl 1 2 1 4 1 6 Rolle f r F lldrahtstahl 1 6 2 0 2 4 Zapfen VorschubKoerper 4 Rollen Getriebemotor 120W Motorflansch Drahtvorschubrolle glatt Kit unterlegscheiben f r drahtzugaggr...

Страница 50: ...86 19 INSTALLAZIONE KIT ACCESSORI INSTALLATION KIT ACCESSORIES 73 11 014 Kit Push Pull...

Страница 51: ...87...

Страница 52: ...88 STANDARD U D VERSION OPTIONAL PUSH PULL VERSION...

Страница 53: ...89...

Страница 54: ...90 MODULO RICAMBI...

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