background image

 

using the sprocket Holding tool, make any final adjustment  

 

 

required to the camshaft position so the lobe aligns with the  

 

 

setting Plates (fig.19).

 

Whilst maintaining this position with the Holding tool, 

 

CHECK THAT THE BASE OF THE SUPPORT BLOCK  

 

 

RESTS ON THE SURFACE OF THE CYLINDER HEAD AND    

 

THAT THE SETTING PLATES ARE ALIGNED WITH THE  

 

 

PROFILE OF THE CAMSHAFT LOBES

, and insert the four  

 

 

flanged securing Bolts. tighten evenly to 10nm.

 

repeat the same procedure with the Exhaust setting Plate  

 

 

Assembly/camshaft.When fitting the new timing belt the 

 

camshaft sprockets must be 'free to turn' on the camshaft and    

 

therefore it is necessary to slacken the camshaft sprocket bolts.

 

WARNING: DO NOT use Al-Fi Camshaft Setting Plate  

 

 

Assemblies to counter-hold camshafts in position whilst    

 

releasing or tightening the sprocket bolts as this will damage  

 

the Setting Plates. Al-Fi Assemblies are for retention of  

 

 

timing position only. A suitable Sprocket Holding Tool MUST  

 

BE used to counter-hold the sprockets. 

 

When fitting the new timing belt the camshaft sprockets must be  

 

'free to turn' on the camshafts and therefore it is necessary to    

 

slacken the camshaft sprocket bolts.

5.8   Crankshaft Pulley Removal.

 

VS1403/03 Flywheel Holding Tool (Crank Pulley removal) -    

 

Associated Tool - not in kit.

 

the crankshaft pulley must be removed in order to replace the    

 

timing belt.

 

on 2.0 engines a centre bolt retains the crankshaft pulley and it   

 

will be necessary to firmly and safely 'lock' the flywheel when    

 

releasing and tightening the pulley bolt. flywheel Holding tool    

 

VS1403/03

 can be used to 'lock' the flywheel on this application.

 

 

Extend Your AL-Fi Application Coverage.

 

AL-fi setting Plate sets for fiat 1.8 16v. and 2.0/2.4 20v. twin    

 

cam petrol engines are available to use with the support blocks in  

 

this kit, to cover these fiat applications.

 

VS4902

 for 1.8 16v. Punto, Brava/Bravo, Marea/Weekend,  

 

 

Barchetta, coupe & stilo (183A1.000, 182A2.000, 188A6.000 &   

 192A4.000).

 

VS4903

 for 2.0/2.4 20v. Bravo, coupe & stilo (182A1.000,  

 

 

182B7.000, 192A2.000, 182B3.000 & 175A3.000).

Fig.19

© Jack sealey Limited

    Original Language Version 

Vs4910    Issue:3 (sP) - 08/07/15

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: 

no liability is accepted for incorrect use of this product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

01284 757500

01284 703534

[email protected]

Sole UK Distributor, Sealey Group, 

Kempson Way, suffolk Business Park

Bury st. Edmunds, suffolk,

IP32 7Ar

www.sealey.co.uk

 

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, 

taken to a recycling centre and disposed of in a manner which is compatible with the environment.

When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)

into approved containers and dispose of the product and the fluids according to local regulations.

Содержание VS4910

Страница 1: ... apply caution and common sense good practical sense When timing an engine always prevent the engine from being turned over Use a notice and or inhibit the engine WARNING Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown This will cause damage to the engine Locking tools suitable for Alfa Romeo engines Kit includes two pairs of camshaft loc...

Страница 2: ...ing bolts 2 securing screws 2 location pin assy 1 870 797 000 3 VS900 6 Hex key 4 VS4901 Set of 4 setting plates A B inlet camshaft C D exhaust camshaft 1 870734 0000 1 825 041 0000 1 870 859 000 2 0JTS 5 VS1403 04 Timing belt tensioner adjuster 1 822 149 000 6 VS1409 03 Balancer shaft belt tensioner adjuster 1 822 154 000 Associated Tools AK9634M Dial gauge metric 8mm deflection VSE2515 TDC posit...

Страница 3: ...locks one for all Inlet Camshafts and one for all Exhaust Camshafts Interchangeable Setting Plates are mounted onto these support blocks The position of the Setting Plates on the Support Blocks is adjustable in order to provide maximum coverage of engine ranges Refer to 4 3 The AL Fi System Of Camshaft Setting Plates 5 1 3 Both camshaft sprockets are released and free to turn on their camshafts wh...

Страница 4: ... is required for this application Example Alfa Romeo 145 2 0 16v TS 96 01 Engine code 323 01 Plate A location 6 and Plate B location 6 Fig 5 Select the Location Pins Chain Assembly and pass the pins through the correct hole locations in the Support Block and into the Setting Plates Fig 7 Retain the Location Pins in place by applying pressure to the sides of the Setting Plates whilst fully tighten ...

Страница 5: ...TE These Alfa Romeo and Fiat timing belt applications require the camshaft sprockets to be free to turn on the camshaft when fitting the new timing belt and therefore it is necessary to slacken the camshaft sprocket bolts WARNING DO NOT use Al Fi Camshaft Setting Plate Assemblies to counter hold camshafts in position whilst releasing or tightening the sprocket bolts as this will damage the Setting...

Страница 6: ... necessary to firmly and safely lock the flywheel when releasing and tightening the pulley bolt Flywheel Holding Tool VS1403 03 can be used to lock the flywheel on this application Extend Your AL Fi Application Coverage AL Fi Setting Plate Sets for Fiat 1 8 16v and 2 0 2 4 20v twin cam petrol engines are available to use with the support blocks in this kit to cover these Fiat applications VS4902 f...

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