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F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L

8

Electrical Circuit Diagram

Figure 4. Electrical Circuit Diagram.

QF - Switch/On/Off

K1 - Switch/Start

K2 - Switch/Fan

K3 - Switch/Heat Seal

K4 - Switch/Air Suction (N/A)

K5 - Switch/Printer

L - Thermocouple

Ma - AC Fan

M1 - Air Suction Pump (N/A)

Th - Temperature Controller

C - Capacitance

D - Variable Speed Motor

W - Potentiometer

R - Heating Element

A - Speed Regulator

Figure 5. Electrical Circuit Diagram.

K5 - Switch/Printer

W1 - Speed Adjusting Potentiometer (fine tuning)

W2 - Speed Adjusting Potentiometer (coarse tuning)

Q1 - Photoelectric Sensor

Q2 - Proximity Switch

A - Main Control PCB

B - Auxiliary PCB

C - Heating PCB

R - Heating Element

M - AC Motor

M3 - Temperature Regulator

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Содержание Impresse FRM-1010

Страница 1: ...FRM 1010 Continuous Band Sealer Instruction Manual Distributed By Version 2 9 Last Updated 9 11 19...

Страница 2: ...methods without the prior written permission of the publisher except in the case of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law For p...

Страница 3: ...y injury and or damage to the equipment Please fill in the information below You will find the information on the machine identification plate You will need this information when ordering replacement...

Страница 4: ...Table of Contents Safety Instructions 1 Introduction 3 Operation 9 Maintenance 19 Parts Diagram 24 Troubleshooting 39 Spare Parts List 42 Quality Control Testing 43...

Страница 5: ...arts are damaged Be sure not to allow the power cord to drape into your work area Check that all parts are operating properly and perform the intended functions Check for all other conditions that may...

Страница 6: ...or cause electrical shock Do not submerge the band sealer into water or liquid Do not operate band sealer in a corrosive or humid environment Always keep the machine clean lubricated and in good worki...

Страница 7: ...primarily used for sealing dry materials and when you can lay flat your pouch The vertical configuration FRM 1010II typically seals small solid products ex powders grains coffee and liquids In additio...

Страница 8: ...he material to congeal Material will then pass through the embossing wheel for a meshed seal line Finally a photoelectric sensor will direct the dry ink coder to print a clear and legible print at the...

Страница 9: ...l 4 Control Panel 5 Heating Block 6 Pinch Roller 7 Heating Cooling Block Seats 8 Cooling Block 9 Block Control Knob 10 Driving Wheel 11 Embossing Wheel 12 Silicone Wheel for Embossing 13 Photoelectric...

Страница 10: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 6 Figure 3 Horizontal Band Sealer with Stand Optional stand available for FRM 1010 Please ask your distributor...

Страница 11: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 7 Getting to Know your Band Sealer...

Страница 12: ...a AC Fan M1 Air Suction Pump N A Th Temperature Controller C Capacitance D Variable Speed Motor W Potentiometer R Heating Element A Speed Regulator Figure 5 Electrical Circuit Diagram K5 Switch Printe...

Страница 13: ...k may be necessary The clearance can be adjusting by turning the block control knob Figure 6 Item 1 Turning the knob clockwise will raise the upper heating block increase the clearance and turning the...

Страница 14: ...ide to adjust seal width and position of seal line on your material Figure 8 Band Sealer Guide To adjust the position of the seal line move the guide forwards or backwards Moving the guide forward lef...

Страница 15: ...st the temperature controller to the temperature desired to seal your material Temperature settings will vary based on bag material and thickness If you are unsure what temperature setting to use we r...

Страница 16: ...just the pressure knob on your band sealer depending on the thickness of your bag material 7 Place material on the guide Figure 36 Item 1 and allow the band sealer to pull your material through Make s...

Страница 17: ...ted with the sealing temperature and sealing speed The higher the speed the less exposure the material to heating blocks and therefore a higher temperature will be required to seal the material 2 Try...

Страница 18: ...carry 10 5PT font size which allows for three line printing can also be purchased separately Ask your distributor for more details Check our YouTube channel https www youtube com user sealersales for...

Страница 19: ...haracters in place Figure 16 Place characters from right to left Figure 17 Place silicone pin to lock characters in place 3 Installing the Print Wheel To insert the spring loaded print wheel into the...

Страница 20: ...d in too far the printing wheel will not print correctly Note Do not allow the ink roller to heat continuously when machine is not in use as heating block may melt the ink roller Figure 22 Correct Ink...

Страница 21: ...25 Item 3 to ensure the characters typesets slightly tough the silicone wheel s surface Refasten the screw after making adjustments Figure 25 1 Printing Wheel 2 Silicone Wheel 3 Eccentric Sleeve 4 Scr...

Страница 22: ...o ink temperature as necessary 4 Ensure there is adequate pressure on the silicone wheel Figure 36 Item 31 by the printing wheel We suggest using factory default settings before making any adjustments...

Страница 23: ...are burn marks or if the belts become hard and brittle Replace drive belts when the belts break or become badly cracked 2 To change out the belts make sure the machine is turned off 3 Lift the safety...

Страница 24: ...the adjustment blocks and slide the sealing belts in place Guide the sealing belts in place Figure 28 Figure 29 7 Install the new drive belts Start by placing them on the grooves found on the driving...

Страница 25: ...e and benzene chemicals 2 The turbocase should be oiled monthly with 50g 20 oil by a Remove the back cover b Locate the turbocase and unscrew the cap Replenish any depleted gear oil with 50g 20 oil 3...

Страница 26: ...on your band sealer are not achieving optimal heat temperatures 1 Turn off and unplug your band sealer 2 Remove ink temperature knob from potentiometer and remove the washer that holds the ink tempera...

Страница 27: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 23...

Страница 28: ...L 24 Parts Diagram To order spare parts please use diagram and part s below Figure 36 Spare Parts Diagram Overview Figure 38 Heating Cooling Blocks Figure 40 Dry Ink Coding Figure 42 Conveyor Table Fi...

Страница 29: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 25 Figure 36 Spare Parts Diagram Overview...

Страница 30: ...asher 9 hexagon nut 10 washer 11 hexagon nut 12 BS 33A 1 wiring terminal H5219 2T 14 FRM 1010 35B drive gear 15 1 driven wheel shaft 16 FRM 1010 35E driven gear 17 bearing of driven wheel 18 1 bearing...

Страница 31: ...regulating spring 42 FRM 1010 8 9 42 2 guide post 43 FRM 1010 8 9 43 adjusting nut 44 FRM 1010 8 9 44 46 2 adjusting screw Includes 44 46 45 FRM 1010 8 9 45 knob of control rod 46 FRM 1010 8 9 44 46 s...

Страница 32: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 28...

Страница 33: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 29 Figure 38 Heating Cooling Blocks...

Страница 34: ...us screw 10 1 shaft of pinch roller 11 washer 12 seat for adjusting screw 13 guide rail of embossing rollerseat 14 upper pinch roller seat 15 1 embossing roller seat 16 FRM 1010 8 1 bottom cooling blo...

Страница 35: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 31 Figure 40 Dry Ink Coding...

Страница 36: ...1 pull rod 12 BS 48A 1 holding latch for printing wheel Includes 12 13 13 BS 48A 1 printing wheel cover Includes 12 13 14 BS 48B 1 printing wheel seat assembly 15 BS 48D 1 end cover of printing wheel...

Страница 37: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 33 Figure 42 Conveyor Table...

Страница 38: ...bearing Includes 20 23 25 29 21 FRM 1010 41 bearing seat Includes 20 23 25 29 22 FRM 1010 41 circlip Includes 20 23 25 29 23 FRM 1010 41 1 sprocket of conveyor table Includes 20 23 25 29 24 FRM 1010 3...

Страница 39: ...44 Motor Turbocase Item Part Description Quantity Comments 1 CBS 880 29 110V DC motor 1 FRM 1010 20_Gen2 0 110V DC motor 1 BS 29A motor brush 2 Not shown 2 FRM 1010 30 worm gear case assembly 1 3 dri...

Страница 40: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 36...

Страница 41: ...F R M 1 0 1 0 I N S T R U C T I O N M A N U A L 37 Figure 45 Sealer Body...

Страница 42: ...0 2 2301 temperature controller 1 TMC NG 5000 temperature controller 1 determine version 7 FRM 1010 83 plastic panel 1 A old gen B new gen 8 BS 14 10 socket 9 BS 27 DZ47 2P 5A breaker 1 10 FRM 1010 88...

Страница 43: ...c melts on the sealing belt your bags will stick to the melted plastic Embossing is not clear 1 Embossing roller is worn out 2 Pressure spring on embossing roller needs to be tightened 1 Replace embos...

Страница 44: ...not in place 5 Carbon brush is damaged 1 Replace element BS 48C in heating block 2 Replace PCB BS 50A 3 Replace potentiometer with PC Board BS 50A 4 Adjust and tighten nut on carbon brush seat 5 Repla...

Страница 45: ...e motor does not move start off by checking the motor and turbocase connection Remove the back of the machine and you will see bushing where the motor connects to the gear box Ensure the bushing is no...

Страница 46: ...tweezers and allen wrench Power Cord Part PWC CBS PTFE Sealing Belts Part FRM 1010 10 Drive Belts Part FRM 1010 26 Speed Adjusting PC Board Part BS 52A Central Circuit PC Board Part BS 52C Ink Tempera...

Страница 47: ...aft Part 40 Detach after testing Turn on machine start seal fan printer Check all knobs to make sure they start and end in the correct position Make adjustments as necessary if there is any unusual no...

Страница 48: ......

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