4 Maintenance
4--50
C9999--2 Issue 1
4.2.27 Paper Stocks
The ability of the machine to produce high quality work with a minimum of scrap at a high net rate is very
much dependent on the type and condition of the index paper being used. Although the machine will do a
good job on a wide range of sheet sizes and paper weights, the following factors should be considered in
order to realize the best production and highest profit from the operation of the Scott Ten Thousand:
1.
Bonding Ability of the Paper Stock.
Although the plastic tab films used to produce indexes are very high in quality and will bond well to most
types of paper stocks, there are several factors which make some papers less desirable for indexes.
Some papers will not allow a good bond under any condition----clay filled stocks, coated stocks, high rag
content papers, etc. Some stocks will bond well to one side and not to the other. Some stocks will bond
satisfactorily by varying the machine speed and roller temperature. FOR BEST RESULTS IN QUALITY
OF BOND AND HIGH NET PRODUCTION RATES, USE PAPERS WHICH BOND EASILY.
2.
Flatness of the Sheets.
By the time indexes reach the plastic tab machine they have already been run through two or three other
machines, have picked up moisture from the printing operation and, in many cases, have been poorly
stored so by the time they reach the plastic tab operation, the paper is in very poor condition. There are
several things which can be done to improve the condition of the paper stock. First, it will pay to select
papers which tend to remain more stable after several operations. If possible, it is desirable to have
printing, storage and index tabbing in in humidity controlled atmosphere. If this is not possible, then it
may be desirable to cover the jobs with plastic between operations. Sometimes a “curl” will cause
problems in feeding and sometime it will not, depending on the position of the curl. Under the normal
procedure for producing indexes, the producer prints the full bank of tabs in sequence. This creates a
problem since it requires that the paper be loaded with a certain side up for a particular tab position. In
order for the paper to feed properly, it may be necessary to hand--roll the stock before loading when
running some of the tab positions. On larger jobs this condition can be eliminated by changing the
procedure in plate making and printing.
Example: 5--tab bank
A ---------- B ---------- C ---------- D ---------- E----
The normal procedure is to make 2 plates and print as follows:
SIDE ONE----PLATE ONE
----A ---------- B ---------- C ---------- D ---------- E----
SIDE TWO----PLATE TWO
----E ---------- D ---------- C ---------- B ---------- A--
An improved procedure for printing larger runs to allow the indexes to be run
with either side up when plastic tabbing:
Divide the paper into two equal lots.
Make two plates and print as follows:
SIDE ONE----PLATE ONE----FIRST LOT
----A----------B ---------- C ---------- B ---------- A----
SIDE TWO----PLATE ONE----FIRST LOT
----A ---------- B ---------- C ---------- B ---------- A----
SIDE ONE----PLATE TWO----SECOND LOT
----E ---------- D ---------- C ---------- D ---------- E----
SIDE TWO----PLATE TWO----SECOND LOT
----E ---------- D ---------- C ---------- D ---------- E----
Содержание 10,000
Страница 2: ...ISSUE NOTE This is Issue 1 Date of Issue August 2004 Copyright 2004...
Страница 8: ...1 Introduction Safety 1 1 C9999 2 Issue 1 1 INTRODUCTION SAFETY C9999 2 Issue 1...
Страница 9: ...1 Introduction Safety 1 2 C9999 2 Issue 1...
Страница 19: ...2 Installation 2 1 C9999 2 Issue 1 2 INSTALLATION C9999 2 Issue 1...
Страница 20: ...2 Installation 2 2 C9999 2 Issue 1...
Страница 41: ...3 Operation 3 1 C9999 2 Issue 1 3 OPERATION C9999 2 Issue 1...
Страница 42: ...3 Operation 3 2 C9999 2 Issue 1...
Страница 77: ...3 Operation 3 37 10000 B1 Issue 1 3 4 Handwheel and Tab Set Up...
Страница 107: ...3 Operation 3 39 10000 B1 Issue 1 Note Page intentionally left blank...
Страница 108: ...4 Maintenance 4 1 C9999 2 Issue 1 4 MAINTENANCE C9999 2 Issue 1...
Страница 109: ...4 Maintenance 4 2 C9999 2 Issue 1...
Страница 181: ...5 14 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 6 PILE FEED VACUUM BAR...
Страница 189: ...5 22 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 10 PILE LIFT DRIVE...
Страница 203: ...3 3 5 36 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 17 PILE FEED OPTIC MOUNTING...
Страница 211: ...VIEW A VIEW A 5 44 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 21 MAIN MOTOR VACUUM PUMP...
Страница 213: ...PAPER FLOW 5 46 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 22 BASE DRIVE...
Страница 215: ...5 48 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 23 BASE DRIVE...
Страница 217: ...PAPER FLOW 5 50 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 24 BASE DRIVE...
Страница 219: ...PAPER FLOW 5 52 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 25 MACHINE GUARDS...
Страница 223: ...5 56 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 27 REGISTER BOARD HOLD DOWN PLATE...
Страница 225: ...5 58 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 28 REGISTER BOARD CONVEYOR...
Страница 227: ...5 60 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 29 PLASTIC CUT BASE...
Страница 231: ...5 64 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 31 TIP DIE UNIT...
Страница 247: ...5 80 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 39 PLASTIC REEL HOLDER...
Страница 249: ...5 82 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 40 CONTROL PANEL...
Страница 251: ...5 84 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 41 HEAT ROLLER SHAFTS...
Страница 253: ...5 86 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 42 HEAT ROLLER BEARING BLOCKS...
Страница 257: ...5 90 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 44 HEAT ROLLER GEARS SPROCKETS...
Страница 259: ...5 92 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 45 Slip Ring Assembly...
Страница 261: ...5 94 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 46 Heat Roller Slip Rings Brush Blocks...
Страница 263: ...5 96 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 47 TAB WIPER UNIT...
Страница 265: ...5 98 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 48 TAB WIPER HOLD DOWN ROLLER...
Страница 267: ...5 100 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 49 HEAT ROLLER GUARDS...
Страница 269: ...5 102 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 50 REREGISTER UNIT REAR FRAME...
Страница 271: ...5 104 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 51 REREGISTER UNIT LINKAGE...
Страница 273: ...5 106 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 52 TABCUTTER GUARD...
Страница 275: ...5 108 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 53 HOLDDOWN UNIT...
Страница 277: ...5 110 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 54 REREGISTER DRIVE...
Страница 279: ...5 112 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 55 KICK BACK UNIT...
Страница 281: ...5 114 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 56 KICK BACK UNIT...
Страница 283: ...5 116 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 57 GEARBOX REREGISTER SLIDE ASS Y...
Страница 285: ...5 118 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 58 CONVEYOR UNIT...
Страница 287: ...5 120 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 59 CONVEYOR UNIT...
Страница 289: ...5 122 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 60 PULL BACK UNIT...
Страница 291: ...5 124 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 61 PULL BACK UNIT...
Страница 293: ...VIEW A 5 126 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 62 PULL BACK UNIT...
Страница 295: ...VIEW A 5 128 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 63 REREGISTER DRIVE...
Страница 297: ...VIEW B VIEW A 5 130 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 64 REREGISTER DRIVE...
Страница 303: ...5 136 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 67 INFEED UNIT...
Страница 305: ...5 138 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 68 TAPE SUPPORT PLATES...
Страница 307: ...5 140 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 69 TAB CUTTER KNIFE CARRIER L H...
Страница 309: ...5 142 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 70 TAB CUTTER KNIFE CARRIER R H...
Страница 311: ...5 144 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 71 TAB CUTTER...
Страница 319: ...5 152 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 75 HANDWHEEL UNIT PLASTIC POSITION...
Страница 321: ...5 154 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 76 HANDWHEEL UNIT PLASTIC SIZE...