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infraSchwank D / calorSchwank D - shape U  

28 

Version

 004

  infr

a_
calor

 D 
shape

 U Au

str
a

lia 
43/13

 

Te
chni

cal spe

c

ification

 su
bject to chan

ge
 

12  Service guide / 
 Trouble 

shooting 

Maintenance and annual check 

A regular maintenance is the requirement for a 
faultless operation of the appliance. 

According to the National Standard Regulations, 
heating-systems with radiant tubes must be checked 
at least once a year. 

Maintenance and trouble shooting is only allowed by 
professional personnel that is competent and 
instructed in radiant tubes. 

Maintenance must include the following checks: 

 

 

Check the surface of radiant tubes 

 

Check the pollution and sooting of tubes  

 clean (if necessary) 

 

Check tightness of the tube system including 
connection to the burner unit 

 

Check the air/flue-system 

 clean (if necessary) 

 

Check the gas connection 

 Leakage-test 

 

Check the connection pressure, nozzle pressure 
and start step 

 

Check gas filter in case of reduced line 
pressure, in case of pollution change filter set 

 

Check the safety functions of the ignition- and 
ionisation-controls 

 

Check the valve functions 

 

Check the function of the pressure switch 

 

Check the electrical connections  

 

Check the slope of the tubes (3 mm/m in 
direction of the turn around box connection) 

 

Check the flexible gas hose and electrical 
connection to the burner unit 

 

Check the room temperature control 

 

Check the distances to any flammable materials 

 

Check the air/flue ventilation of the room  

 

Remove condensation water in the tube 

 

Check correct connection of the reflectors 

 

Check if the fan impeller runs correctly and is 
free of any damages 

 

Check the tight fit of the fan venturi 

 

Check connection and tightness of the fan to the 
burner unit  

 

 

 

Any deviations must be fixed immediately. Defect 
parts must be changed directly. 

Pressure switches, pressure regulators, valves and 
safety- and ignition devices can only be maintained 
by the manufacturer or authorized personnel.  

 

Trouble Shooting 

In case of doubt, please contact: 

Mr. John Balass 
Devex Systems Pty Limited

 

5/83 Bassett St

 

Mona Vale NSW 2103 
Tel: 02 9997 2811

 

Fax: 02 9997 7852

 

 

 

 

 

 

fault

reason

Burner does not start

No gas (check pre- and nozzle 
pressure)

Fault in electrical supply

Thermostat "OFF"

Connection of ignition- and  ionisation 
electrode is wrong

Differential pressure switch is defect or 
out of order (contact must be open)

Flame signal wrongfully caused by 
electrical defect of control

Pressure differential is not sufficient

Control goes in fault 
position during the 
safety  time 

No flame (no ignition, valve doesn't 
open, no gas)

No or poor flame signal (flame does not 
stick, bad insulation of the flame 
detector, no contact between burner 
and earth connection)

W rong polarity

Control goes into

Flame is off

fault position during  
operation

Contact of differential pressure switch 
opens

Flame signal is poor

Control goes in fault 
position during pre-
purge period

Содержание calorSchwank D 15U

Страница 1: ...BROCSCH115 1...

Страница 2: ...d at single stage operation 25 Adjusting thermal load at two stage operation 26 Adjusting thermal load for modulating operation 27 12 Service guide Trouble shooting 28 13 Change of gas family 29 14 Ac...

Страница 3: ...tion handling of the heater Notes for your safety This appliance is designed according to the requirements of the existing standards Nevertheless it is possible that dangers for you and others result...

Страница 4: ...vice gas combination valve single two stage or modulating air differential pressure switch electrical plug connection and fan Radiant tubes with turnaround box flange packing Corrosion resistant refle...

Страница 5: ...n 5 Air baffle plate only 15 20 30 40U 6 Gas combination valve single two stage or modulating 7 Test nipple connection pressure 8 Test nipple nozzle pressure 9 Adjustment screw nozzle pressure 10 Adju...

Страница 6: ...stance when hanging horizontally c Minimum upper safety distance when hanging angled d Minimum lateral distance to supply pipes outside radiation area Distances to flammable materials in the radiant a...

Страница 7: ...the heater is not permitted see Fig 5 Please note that the radiant tube being in operation expands several centimetres because of thermal expansion Avoid therefore inflexible suspension Do not use fi...

Страница 8: ...ndirect flue into the room Type A3 without exhaust system combustion air from inside the room 2 Flued with individual exhaust system combustion air from inside the room Type B23 3 Flued with individua...

Страница 9: ...t flue 4 Exhaust flue with flue collecting system and central flue fan according to EN 777 Type D The heating installation must not exceed 10 radiant tubes The exhaust air of each tube is collected vi...

Страница 10: ...ted with flue gas diverter to avoid flow back of flue gas in combustion air stream Note that the flue gas diverter code no 126 7018 0 is mounted in a position so that the flue gas is diverted from the...

Страница 11: ...used by improper assembly and or operating of the heater Proper assembly and operation is the responsibility of the user Switching on the heater Switch on the heater The main switch is on the control...

Страница 12: ...is only necessary to remove the plug of the power supply The connection cable for the lifting magnet of 2 stage gas combination valve must connect from the connection box 230 V 50 Hz to the provided...

Страница 13: ...alor D shape U Australia 43 13 Technical specification subject to change Fig 9 Measurements infraSchwank D calorSchwank D 30U and 40U view from below infraSchwank D calorSchwank D 30U all dimensions i...

Страница 14: ...58 7 74 4 R 7652 infraSchwank D calorSchwank D 100 IP 20 104 59 9 44 7 59 9 75 9 115 9 1 Hi B 37 8 MJ m 3 2 Hi B 95 8 MJ m 3 Tab 4 Technical data infraSchwank D calorSchwank D 1 Hi B 37 8 MJ m 3 2 Hi...

Страница 15: ...ctly by the exhaust pipe or by a special air exhaust pipe system For optimal adaption of heaters performance to the heat demand of the building heaters are offered in 2 stage or modulating operation S...

Страница 16: ...ers M8 on the suspension bracket First the reflector will be fixed on the U bend connection by self tapping screws For insulated reflectors calorSchwank D the reflector end with notch on sides shows t...

Страница 17: ...Start the reflector mounting at the turnaround box connection with the longest reflector L 3000mm Reflector will be fixed on the turnaround box connection by self tapping screws For insulated reflecto...

Страница 18: ...Use only stainless rivets Tube bars have to be fixed by nuts 3D washers lock washers M8 on the suspension brackets Start the reflector mounting at the turnaround box connection Reflector will be fixed...

Страница 19: ...washers lock washers M8 on the suspension brackets Start the reflector mounting at the turnaround box connection Reflector will be fixed on the turnaround box connection by self tapping screws For in...

Страница 20: ...consider the pressure drop of the upstream mounted gas connection and gas filter For the detailed pressure drop value of the Schwank gas pipe systems see table 7 Minimum connection pressures in front...

Страница 21: ...allation of the heater Reconnection after pressure control and expansion Please observe the national standards Connect the heater with an approved flexible hose Use the following hose length Mount onl...

Страница 22: ...n and combustion heat Only use heat resistant cables near the tubes Electrical connection Single stage operation Route the connection cable power supply to the three pin plug and connect the cables se...

Страница 23: ...ank D calorSchwank D Fig 20 Connecting diagram two stage regulation infraSchwank D calorSchwank D Burner unit Control box Thermocontrol Plus M unoSchwank L N PE L N PE Gas valve VK 4105C Electrical su...

Страница 24: ...orSchwank D Fig 22 Wiring diagram burner unit infraSchwank D calorSchwank D GVK VK 4105N with modulating lifting magnet Burner unit Time delay 1minute ignition for max load integrated in moduSchwank a...

Страница 25: ...sure Connect the pressure measuring instrument to the test nipple and determine the connection pressure Close the test nipple after the measurement 3 Open the test nipple nozzle pressure Connect the p...

Страница 26: ...r natural gas H Wo B 50 0 MJ m 3 is shown in table 5 page 14 5 Take off the plastic cap E see Fig 25 page 26 from the lifting magnet lift the cap with a small screw driver 6 Put the radiant tube into...

Страница 27: ...9 Ensure that the input pressure at the gas pressure regulator is sufficient enough e g 15 mbar 10 Push the button button block B so that the measured nozzle pressure will be 1 mbar below the required...

Страница 28: ...erature control Check the distances to any flammable materials Check the air flue ventilation of the room Remove condensation water in the tube Check correct connection of the reflectors Check if the...

Страница 29: ...e see tab 5 page 14 3 Adjust the new start step pressure see tab 8 page 29 4 Stick on the new rating label Instruction to adjust start step pressure 1 Adjust the start step pressure with the regulatio...

Страница 30: ...M8 x 60 nuts Fig 31 page 32 Screw on angled brackets at the inner holes of suspension bracket 4 Holding bracket put loose on the first reflector view from burner unit and screw together with two angl...

Страница 31: ...d burner top with supplied cable straps or similar at bottom protection grid 10 Protection grid burner top has to be cut holes depends on installation on site for flue system and may be gas line Conne...

Страница 32: ...bject to change Fig 30 Fixed end bracket on turnaround box Fig 31 Fixed angled bracket on suspension bracket Fig 32 Holding bracket infra D and calor D Fig 33 Loose mounted clamp Fig 34 Fixing front p...

Страница 33: ...ther with the added clip C and screw nut M8 and lock a nut to ensure the reflector elongation sheets 5 Fix reflector elongation sheets to another with screw nut M8 At heaters with axial reflector elon...

Страница 34: ...front fixing bolt at burners flange reaches through front of the protection box 4 Pass other half gas inlet connection through PG gland and connect with burner unit Union fitting first tighten by han...

Страница 35: ...pipe should to be mounted a gas filter group gas filter premounted double nipple for tube heater 40U For tube heaters 15 30U a similar gasfilter group has to be ordered in case the gas pipe is made o...

Страница 36: ...tube L 5950mm stainless steel with welded flanges not in figure 42 126 7220 0 8 Radiant tube L 3050mm with burner flange not in figure 42 only for heringbone systems 126 7069 0 9 Radiant tube L 4540m...

Страница 37: ...d replacement HONEYWELL for SIT 2 stage Propane infra D calor D 15 40U with cable for valve and 2 stage coil in cardboard 126 7536 2 8 Connection cable lifting magnet modulating valve not in figure 43...

Страница 38: ...infraSchwank D calorSchwank D shape U 38 Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change 16 AGA Certification...

Страница 39: ...infraSchwank D calorSchwank D shape U 39 Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change 17 EC type examination certificate...

Страница 40: ...infraSchwank D calorSchwank D shape U 40 Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change...

Страница 41: ...Australia 43 13 Technical specification subject to change Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change Version 004 infra_calor D shape U Australia 43 13...

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