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Translation of the assembly and operating manual

VERO-S Quick-Change Pallet System
NSP 140, NSP-S 140

Assembly and operating manual

Superior Clamping and Gripping

Содержание VERO-S NSP 140

Страница 1: ...Translation of the assembly and operating manual VERO S Quick Change Pallet System NSP 140 NSP S 140 Assembly and operating manual Superior Clamping and Gripping...

Страница 2: ...l rights reserved Dear Customer Dear Customer Thank you for putting your trust in our products and our family owned company the leading technology supplier of robots and production machines Our team i...

Страница 3: ...ersonal protective equipment 12 3 Warranty 13 4 Scope of delivery 13 4 1 Accessories 13 5 Technical data 14 6 Assembly 16 6 1 General Installation Notes 17 6 2 Mounting and connection 19 6 3 Clamping...

Страница 4: ...Table of contents 4 04 00 1400904 NSP 140 NSP S 140 en US 12 1 NSP 140 41 12 2 NSP S 140 42 13 Declaration of Incorporation 43 14 Annex on declaration of incorporation 44...

Страница 5: ...are intended to provide a basic understanding and may deviate from the actual version Besides this manual other documents which apply are those listed under 1 2 Page 6 Illustration of safety notes To...

Страница 6: ...ual 6 04 00 1400904 NSP 140 NSP S 140 en US Applicable documents General terms and conditions Catalog data sheet for purchased product The documents indicated with an asterisk can be downloaded from s...

Страница 7: ...al devices The product may only be used within the scope of its technical data 5 Page 15 The product is intended for industrial and industry oriented use Appropriate use of the product includes compli...

Страница 8: ...nt and means of transport When transporting stay clear of the danger zone Wear personal protective equipment WARNING Risk of injury to the operating personnel when transporting the quick change pallet...

Страница 9: ...protect against possible mechanical hazards Wear personal protective equipment CAUTION Risk of injury due to impurities e g metal chips in the exhaust and air purge connections of the clamping station...

Страница 10: ...n an environment with abrasive dusts or corrosive or aggressive fumes or fluids prior approval must be obtained from SCHUNK Safety during assembly and servicing During assembly connection adjustment c...

Страница 11: ...relevant safety rules are obeyed by the persons asked to operate maintain and repair the product Monitoring the behavior of personnel The operator must at least occasionally check that the personnel...

Страница 12: ...bserve the occupational health and safety regulations and wear the required personal protective equipment Observe the valid safety and accident prevention regulations Wear protective gloves to guard a...

Страница 13: ...ons 9 Page 35 Observance of the specified care and maintenance instructions 9 Page 34 Parts touching the workpiece and wearing parts are not part of the warranty One cycle comprises one complete clamp...

Страница 14: ...l Pull down force without turbo 7 kN Pull down force with turbo 45 kN Lifting weight 630 kg Lifting height 5 5 mm Max actuating pressure 25 bar Repeat accuracy 0 005 mm Burst pressure 150 bar Unlockin...

Страница 15: ...onnection the clamping slide position RELEASED 1x 4 5 mm hose free direct connection the locating surface 3x 4 5 mm hose free direct connection the clamping ring monitoring WITHOUT clamping ring 1x 4...

Страница 16: ...allet system may only be carried out by specialist personnel Disconnect the power supply lines and ensure that there is no residual energy in the system before performing assembly modification mainten...

Страница 17: ...he locking process and opening process The relevant valves or shut off valves should therefore be equipped with load relief This also applies to the turbo connection If the turbo connection is not use...

Страница 18: ...ignificantly lower than the max clamping pressure Disassembling and assembling the quick change pallet system The quick change pallet system must be disassembled and assembled by specially trained per...

Страница 19: ...0 and NSP S 140 fastening and connections Detail D D does not apply for variant NSP 140 1 Hose free direct connection for OPEN module 2 Hose free direct connection for turbo function 3 Hose free direc...

Страница 20: ...s on the base side When the turbo connection is used the spring actuated locking procedure is actively supported with hydraulic pressure If the turbo connection is not used it must be connected to ens...

Страница 21: ...l transfer for the NSP S 140 The electrical transfer item 55 for the NSP S 140 must be screwed into the plate or table with two screws item 43 A seal item 46 must be inserted to seal the groove below...

Страница 22: ...on a pallet make sure that the flatness and height deviation of the locating surfaces of all of the locating holes lie within the permissible tolerance range of 0 01 mm Otherwise the optimum clamping...

Страница 23: ...Assembly 04 00 1400904 NSP 140 NSP S 140 en US 23 Installation recommendation for the clamping rings...

Страница 24: ...Screw quality 12 9 Screw size M3 M5 M6 M8 M10 M12 M14 M16 Tightening torques Nm 2 4 9 15 32 62 108 170 262 Use arrangement of the different types of clamping rings Workpiece pallet with 6 clamping are...

Страница 25: ...lication Use a crane for transportation In the case of overhead application or if the system is in a horizontal position secure the pallets or workpieces so that they do not fall when releasing the cl...

Страница 26: ...red as separate accessories in three versions see chapter Clamping rings SRA SRB SRC 6 3 Page 22 The clamping rings are mounted on customized pallets or devices 4 The pallet can be removed Locking 1 B...

Страница 27: ...fting function the fed pallet is pre centered by a centering mandrel before the pallet is slowly brought to the bearing surface The base body item 1 contains an axially movable lifting pin item 6 The...

Страница 28: ...position orientation The cylinder head countersinks of the clamping ring must not be positioned on the air outlet holes of the clamping module since otherwise the blast air will escape and it will no...

Страница 29: ...ide of the quick change pallet module Sealing the air connection please refer to chapter Fastening and connection 6 2 Page 19 Use of the dynamic pressure monitoring function is not mandatory for the b...

Страница 30: ...B 0 27 V and TB 0 82 V must be taken into account The voltage value clamped with clamping ring without turbo cannot be monitored in addition to the voltage value UB clamped with clamping ring and turb...

Страница 31: ...ith clamping ring pallet and without turbo spring loaded clamping ring inserted Read the voltage value Clamped module with clamping ring and with 25 bar turbo UB clamping ring inserted and actuated wi...

Страница 32: ...cuit diagram pneumatic and hydraulic Position Description 1 For control function 2 bar clamping slide opened 2 For control function 2 bar clamping slide clamping 3 Cleaning air min 2 bar taper 4 Dynam...

Страница 33: ...in 1 bar If the slide monitoring control function of several standard NSP 140 modules is connected in series only the evaluation of the OPENED position works dynamic pressure all modules opened The NS...

Страница 34: ...the ventilation hole Thereafter actuate close and open the module several times 3 5 times this will push the excess grease out of the ventilation hole Remove the excess grease Then close the ventilati...

Страница 35: ...at the contact surfaces of the interface are always clean Always ensure that no chips of any kind enter the interface When machining only use high quality coolant emulsions with anti rust additives as...

Страница 36: ...ntact weight If the clamping area does not unlock perfectly Possible cause Solution s Pressure below minimum Check the actuating pressure at least 12 bar Pipe diameter below minimum for required pipe...

Страница 37: ...Lifting pin with centering 1 8 Cover plate with lifting function 1 9 Cover plate without lifting function 1 10 Shoulder screw 1 11 Actuating piston 1 20 Screw 8 21 Screw 2 22 Screw 8 23 Screw 2 24 Scr...

Страница 38: ...A NSP S 140 AZ ID 1357114 1388298 1388299 Item Description Quantity 1 Body 1 2 Clamping slide 2 3 Cylinder piston 1 4 Cover 1 5 Return pin 2 6 Lifting pin 1 7 Lifting pin with centering 1 8 Cover pla...

Страница 39: ...ing ring 5 39 Sealing ring 1 40 Sealing ring 1 41 Set screw 1 42 Screw 2 43 Sealing ring 8 44 Sealing ring 1 45 Sealing ring 1 46 Seal 1 47 Lubrication nipple 1 48 Set screw 1 50 Spring 4 51 Ring 1 52...

Страница 40: ...l 1 45 Seal 1 46 Seal 1 55 Transfer table 1 NSP S Wear parts Wear parts pack Item Description Quantity 10 Shoulder screw 1 11 Actuating piston 1 30 Sealing ring 8 31 Sealing ring 5 32 Sealing ring 1 3...

Страница 41: ...Assembly drawing 04 00 1400904 NSP 140 NSP S 140 en US 41 Assembly drawing NSP 140 12 12 1...

Страница 42: ...Assembly drawing 42 04 00 1400904 NSP 140 NSP S 140 en US NSP S 140 12 2...

Страница 43: ...operation until it has been confirmed that the machine into which the partly completed machinery is to be installed complies with the provisions of the Machinery Directive 2006 42 EC Applied harmoniz...

Страница 44: ...ntrols X 1 2 3 Starting X 1 2 4 Stopping X 1 2 4 1 Normal stopping X 1 2 4 2 Operational stopping X 1 2 4 3 Emergency stopping X 1 2 4 4 All machines X 1 2 5 Selecting control and operating modes X 1...

Страница 45: ...1 7 1 2 Warning facilities X 1 7 2 Warning against residual risks X 1 7 3 Labeling the machines X 1 7 4 Operating manual X 1 7 4 1 General principles for writing the operating manual X 1 7 4 2 Conten...

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