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Maintenance

09.00 | PWG-plus | Assembly and operating manual | en | 389495

47

1*

Wearing part, replace during maintenance. Included in the seal kit. Seal kit
can only be ordered completely.

2*

not for PWG-plus 50-80

3*

not for PWG-plus 100-240

4*

not for version without maintenance of gripping force

5*

only for PWG-plus 200

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Содержание PWG-plus 100

Страница 1: ...Translation of the original manual Assembly and operating manual PWG plus Pneumatic angular gripper...

Страница 2: ...erations for the purpose of technical improvement Document number 389495 Version 09 00 24 01 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our fam...

Страница 3: ...Spare parts 8 2 5 Gripper fingers 9 2 6 Ambient conditions and operating conditions 9 2 7 Personnel qualification 9 2 8 Personal protective equipment 10 2 9 Notes on safe operation 10 2 10 Transport 1...

Страница 4: ...ripping force 36 7 4 2 Variant with maintenance of gripping force O D gripping 37 7 4 3 Variant of Force amplification cylinder KVZ without maintenance of gripping force 38 7 4 4 Variant of Force ampl...

Страница 5: ...is manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable docume...

Страница 6: ...50 PWG plus 64 PWG plus 80 PWG plus 100 PWG plus 125 PWG plus 160 PWG plus 200 PWG plus 240 1 1 5 Variants This operating manual applies to the following variations PWG plus without gripping force mai...

Страница 7: ...11 PWG plus200 5521212 5521213 PWG plus240 5521214 5521215 1 4 Accessories A wide range of accessories are available for this product For information regarding which accessory articles can be used wit...

Страница 8: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for...

Страница 9: ...not sufficiently qualified the result may be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must h...

Страница 10: ...ggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling...

Страница 11: ...vior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfun...

Страница 12: ...the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental opera...

Страница 13: ...ue through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly...

Страница 14: ...ve measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly an...

Страница 15: ...unexpectedly and cause serious injuries Disassemble the product cautiously Make sure that no residual energy remains in the system WARNING Risk of injury from objects falling during energy supply fai...

Страница 16: ...force maintenance Force intensified version KVZ 8 6 5 6 Pressure range for air purge bar 0 5 1 More technical data is included in the catalog data sheet Whichever is the latest version Ambient condit...

Страница 17: ...d operating manual en 389495 17 4 Design and description 4 1 Configuration Pneumatic angular gripper 1 Housing 2 Air purge connection 3 Main air connections 4 Base jaws 4 2 Description Robust 2 finger...

Страница 18: ...ear 5 Top jaws 3 Mounting from the front 6 Centering sleeve Mounting material Mounting 50 64 80 100 125 160 200 240 Thread diameter and max depth of engagement mm for gripper attachment from the rear...

Страница 19: ...ternal throttle glands Do not remove pre assembled fixed throttle fittings CAUTION When using the main connection a and b a throttle for PWG plus 50 200 is not required Attach the supplied fixed throt...

Страница 20: ...om the enclosed pack If the maximum permissible finger weight is exceeded throttling must be carried out so that the jaw movement is impact and bounce free The service life can be reduced 3 2 1 4 5 6...

Страница 21: ...atalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is availa...

Страница 22: ...g using screws 1 Fasten bracket 3 to the angle 2 using screws 4 Fasten the control cams 5 to the rotary bolt using the screws 6 place lock washers 7 between control cams and screw head Assembly of IN...

Страница 23: ...ews 10 Turn the control cam 9 so that the lug is parallel to the bracket 7 Fasten the control cam by tightening the screw 10 Carefully push the proximity switch 6 into the bracket 7 until it touches t...

Страница 24: ...the rotary bolt Fasten the control cams 7 to the rotary bolt using screws 9 place lock washers 8 between control cams and screw head Assembly of IN 80 PWG plus 50 100 mounting kit Assembly of IN 80 PW...

Страница 25: ...ock washers 7 between control cams and screw head Assembly of IN 80 proximity switch The switching points of the open and closed positions must be set by the customer himself Gripper open Set the grip...

Страница 26: ...e bracket Undo screws 10 and carefully push bracket 8 to the control cam until it touches the control cam 11 Pull the bracket approx 0 5 mm back Fasten the bracket by tightening the screws 10 Move the...

Страница 27: ...the sensor 1 1 back again slowly until it switches Secure the sensor 1 1 in this position using the set screw 3 Max tightening torque 10 Ncm Put product into the gripper open position and test the fun...

Страница 28: ...for cable tires brown white black blue Connection diagram PNP 4 conductor MMS P 22 Types available for order see catalog MMS P 22 S M8 PNP MMSK P 22 S PNP V2 M8 4 2XM8 3 The MMSK P 22 S PNP features...

Страница 29: ...he sensor e g Adapter plate made of ordinary steel For ferromagnetic adapter plates The module must be first mounted on the adapter plate Then the position of the magnetic switchs has to be set To rel...

Страница 30: ...nting screw Dimensionin mm PWG plus Dimensi on l1 Dimensi on l2 PWG plus Dimensi on l1 Dimensi on l2 50 13 2 22 1 100 21 8 30 7 50 AS 16 7 25 6 100 AS 14 2 23 1 50 KVZ 26 0 34 9 100 KVZ 42 3 51 2 50 A...

Страница 31: ...or the automatic mode The trigging point is closer to the switching point At the same time the susceptibility to trouble and damage increases In the mode of the lowest hysteresis an error signal such...

Страница 32: ...top after 5 seconds Release the Teach button Move the gripper to the switch off point for switching point 1 position Press the Teach Button 4 briefly LED 1 3 will light up twice Move the gripper to th...

Страница 33: ...valve Component part defective Replace component or send it to SCHUNK for repair 6 2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and pist...

Страница 34: ...does not achieve the opening and closing times Possible cause Corrective action Compressed air lines are not installed optimally If present Open the flow control couplings on the product to the maximu...

Страница 35: ...re parts of SCHUNK when replacing spare and wear parts Maintenance of module with gripping force maintenance A D gripping A D The pistons have to be aligned using an assembly device Therefore we recom...

Страница 36: ...at the piston Renolit HLT 2 Depending on the load the guides in the housing can be re lubricated 7 4 Disassemble the product 7 4 1 Variant without maintenance of gripping force Position of the item nu...

Страница 37: ...remove the lid 10 Instead of the cover 10 Assembly device cylinder piston with gripping force maintenance 44 place the device 101 size 50 100 or the device 103 size 125 240 on the PWG plus housing 1 u...

Страница 38: ...Remove the cover 6 Unscrew the screws 41 and remove the cover 8 Unscrew the screw 40 and remove the cylinder piston 60 and the spacer piston 66 from the intermediate housing 65 Unscrew the screws 46...

Страница 39: ...over 10 Assembly device cylinder piston with gripping force maintenance 44 place the device 101 size 50 100 or the device 103 size 125 240 on the PWG plus housing 1 using the centering sleeves 19 and...

Страница 40: ...kits Seal kit 7 Assembly Unless otherwise specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening torque Tightening torque for screws 43 On the variant wi...

Страница 41: ...44 Mount the base jaws 2 and piston 3 with the seal 31 in the housing 1 Insert the compression spring 25 and the cylinder piston 9 with the seal 30 into the housing 1 Carefully pull the device 101 ov...

Страница 42: ...bolt 11 and cylinder piston 9 with seals 30 and 33 into the housing 1 Carefully pull part 1 103 over the cylinder piston 9 and mount onto the housing 1 with the screws 104 Position part 2 105 and eve...

Страница 43: ...bly Assembly of the compression spring is done as for Variant with maintenance of gripping force O D gripping 41 and using the devices described there 7 5 5 Tightening torque for screws Position of th...

Страница 44: ...45 B B A A Cylinder piston assembly device Assembly device cylinder piston dimensions in mm Size a b c d e l1 l2 d1 d2 d3 t1 t2 t3 PWG plus50 42 30 25 25 19 35 22 6 3 5 8 18 2 5 6 PWG plus64 52 36 27...

Страница 45: ...57 5 15 9 12 PWG plus 200 154 100 65 110 9 20 78 18 11 14 PWG plus 240 186 115 80 125 11 22 88 20 13 5 16 Assembly device cylinder piston dimensions in mm Size d8 d9 l1 l2 l3 l4 l5 l6 l7 l8 PWG plus 1...

Страница 46: ...ngs The following figures are example images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 7 7 1 Standard PWG plus 50 100 PWG plus...

Страница 47: ...al en 389495 47 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely 2 not for PWG plus 50 80 3 not for PWG plus 100 240 4 not for version without...

Страница 48: ...ng manual en 389495 7 7 2 Variant with force amplification cylinder 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely 2 not for PWG plus 50 80...

Страница 49: ...ngular gripper PWG plus pneumatic ID number 0311610 0311686 39311610 39311686 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed...

Страница 50: ...ential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics...

Страница 51: ...4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 S...

Страница 52: ...quirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixin...

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