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Assembly

15.00 | KGG 60-20 ... 140-60 | Assembly and Operating Manual | en | 389166

25

Position "Part gripped (O.D. gripping)" or "Part gripped (I.D.
gripping)"

Ø

Clamp the part to be gripped.

Ø

Push the holder (7) together with the proximity switch (3) into the
middle of the gripper, onto the left-hand end of the holder (5).

Ø

Part gripped (O.D. gripping)Slowly move the holder (7) to the
right so that the proximity switch switches.

Ø

Part gripped (I.D. gripping)Slowly move the holder (7) to the left
so that the proximity switch switches.

Ø

Tighten the screws (8) to clamp the holder (7) in this position.

Ø

Open the gripper and close it again in order to test its
functioning.

5.4.5 Magnetic switch MMS 22 / RMS 22

NOTICE

Risk of damage to the sensor during assembly!

•

Observe the maximal tightening torque.

NOTE

Ferromagnetic material changes the switching positions of the
sensor. For example: Adapter plate made of ordinary steel.
At ferromagnetic adapter plates:
• First mount the product on the adapter plate.
• Then set the position of the magnetic switch.

The RMS sensors have a larger hysteresis than the MMS sensors.
This means that short gripper strokes may not be able to be
monitored with the RMS sensors.

Positioning the
magnetic switch

Magnetic switches positions

NOTE

The RMS magnetic switches have two switching points. Make sure
that the correct switching point is set.

Содержание KGG 100-40

Страница 1: ...Translation of the original manual Assembly and Operating Manual KGG 60 20 140 60 2 Finger Parallel Gripper...

Страница 2: ...alterations for the purpose of technical improvement Document number 389166 Version 15 00 10 05 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our...

Страница 3: ...d use 8 2 2 Not intended use 8 2 3 Constructional changes 8 2 4 Spare parts 8 2 5 Gripper fingers 9 2 6 Environmental and operating conditions 9 2 7 Personnel qualification 9 2 8 Personal protective e...

Страница 4: ...e analog magnetic switch MMS 22 A 31 5 4 11 Mount the radio system RSS R1 T2 31 6 Troubleshooting 32 6 1 Product is not moving 32 6 2 Product is not executing the complete stroke 32 6 3 Product is ope...

Страница 5: ...n this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable do...

Страница 6: ...KGG 60 KGG 70 KGG 80 KGG 100 KGG 140 1 1 4 Variants This operating manual applies to the following variations KGG 60 20 KGG 60 40 KGG 70 24 KGG 70 48 KGG 80 30 KGG 80 60 KGG 100 40 KGG 100 80 KGG 140...

Страница 7: ...0 High temperature HT 5520757 KGG 80 5510504 KGG 80 High temperature HT 395510504 KGG 100 5520758 KGG 100 High temperature HT 5520759 KGG 140 5510565 KGG 140 High temperature HT 395510565 1 4 Accessor...

Страница 8: ...nded for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used...

Страница 9: ...y be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete ass...

Страница 10: ...y goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handl...

Страница 11: ...Behavior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the ma...

Страница 12: ...ective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedl...

Страница 13: ...nical data is included in the catalog data sheet Whichever is the latest version Ambient conditions and operating conditions Designation KGG Ambient temperature C min max 5 90 IP protection class 40 N...

Страница 14: ...is a narrow 2 finger parallel gripper with long stroke Field of application for universal use in clean environments with light to medium workpiece weights and a large stroke range Functional descript...

Страница 15: ...is possible If the maximum permissible finger weight or the permissible mass moment of inertia of the fingers is exceeded the gripper can be damaged A jaw movement always has to be without jerks and b...

Страница 16: ...which are not required with locking screws OR Connect compressed air lines to the main air connections A and B Screw in air connections plug connections OR Screw on throttle valve in order to be able...

Страница 17: ...unted Requirements for evenness of the mounting surface Dimensions in mm Edge length Permissible unevenness 100 0 02 100 0 05 Mounting The product can be mounted from the front from the rear or on the...

Страница 18: ...of engagement in case of gripper mounting from the front M3 6 mm M3 7 5 mm M4 7 5 mm M5 10 mm M5 10 7 mm Thread diameter and max depth of engagement for lateral mounting of the gripper M3 8 4 mm M3 8...

Страница 19: ...are needed Close unused main air connections using the screw plugs from the enclosed pack For a hose free direction connection use the O rings from the enclosed pack Air connections Thread diameter of...

Страница 20: ...0 Centering sleeve 4x 5 5 6 8 8 5 4 Mounting the sensor NOTE Observe the assembly and operating manual of the sensor for mounting and connecting The product is prepared for the use of sensors For the...

Страница 21: ...X Magnetic switch MMS 22 IOL X X Analog magnetic switch MMS 22 A X X Radio system RSS R1 T2 X X X X X X X X X 5 4 2 Switch off hysteresis for magnetic switches Sensors MMS 22 MMS P 22 MMS 22 PI1 and...

Страница 22: ...r the following sensors Type Position l1 a in groove a Position l1 b in groove b MMS 22 A MMS 22 IOL MMS P 22 MMS 22 PI1 PI2 MMS 22 A MMS 22 IOL MMS P 22 MMS 22 PI1 PI2 KGG 60 20 1 mm 1 mm 1 mm 36 mm...

Страница 23: ...ws and remove the standard holders 1 2 4 5 6 7 8 3 1 2 4 5 6 7 8 3 Attachment sets Fasten the switching lug 1 with screw 2 horizontally on the right gripper finger Push the proximity switch 3 into the...

Страница 24: ...o be set Push the Gripper open holder 7 together with the proximity switch 3 to the right end of the holder 5 Slowly move the holder 7 to the left so that the proximity switch switches Gripper closedP...

Страница 25: ...en the gripper and close it again in order to test its functioning 5 4 5 Magnetic switch MMS 22 RMS 22 NOTICE Risk of damage to the sensor during assembly Observe the maximal tightening torque NOTE Fe...

Страница 26: ...switch 1 1 from the left into the groove on the holder with the end face facing the middle of the gripper so that it switches Part gripped I D gripping Push the magnetic switch 2 2 from the right int...

Страница 27: ...tightening torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 22 Turn the sensor 1 into the groove 2 OR S...

Страница 28: ...ting dimension l1 In Optimal Mode the sensor identifies the optimal position in the groove itself SCHUNK recommends Optimal Mode for setting the sensors Setting the sensor in Optimum mode Bring grippe...

Страница 29: ...lable slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 22 Turn the sensor 1 1 into the groove 2 OR Slide the sensor 1 1 into the groove 2 until the...

Страница 30: ...g torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 22 Turn the sensor 1 into the groove 2 OR Slide the s...

Страница 31: ...1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T nut 3 Mount the sensor 1 using the set screw Tightening torque 10 Ncm Adjust sensor 1 see Translation of S...

Страница 32: ...omponent part defective Replace component or send it to SCHUNK for repair 6 2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and piston Clean...

Страница 33: ...are not installed optimally If present Open the flow control couplings on the product to the maximum that the movement of the jaws occurs without bouncing and hitting Check compressed air lines Inner...

Страница 34: ...age Reduce the lubricant intervals accordingly Interval million cycles Maintenance work 2 Treat all grease areas with lubricant Lubricants Lubrication points 34 2 Clean all parts thoroughly check for...

Страница 35: ...4 are matched Mark the guides 2 with the respective housing side Removing the air connections Loosen screw 43 and remove cover 9 20 Carefully pull the gripper fingers 3 23 laterally out of the housing...

Страница 36: ...e pinion 7 at the same time in order to ensure that the movement of the gripper fingers 3 23 is synchronous Where nothing else is specified secure all bolts with Adhesives tighten these with a torqueS...

Страница 37: ...ges They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 7 6 1 Assembly drawing KGG 60 and KGG 70 Assembly drawing KGG 60 and KGG 70 Wear...

Страница 38: ...40 60 Assembly and Operating Manual en 389166 7 6 2 Assembly drawing KGG 80 Assembly drawing KGG 80 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered comple...

Страница 39: ...nd Operating Manual en 389166 39 7 6 3 Assembly drawing KGG 100 and KGG 140 Assembly drawing KGG 100 and KGG 140 Wearing part replace during maintenance Included in the seal kit Seal kit can only be o...

Страница 40: ...tion 2 Finger Parallel Gripper KGG pneumatic ID number 0303050 0340311 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machin...

Страница 41: ...r the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and p...

Страница 42: ...9 Risks of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 In...

Страница 43: ...ication from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for c...

Страница 44: ...44 15 00 KGG 60 20 140 60 Assembly and Operating Manual en 389166...

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