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Translation of the origninal manual

Compensation unit
AGE-XY 50 - 80

Assembly and operating manual

Superior Clamping and Gripping

Содержание AGE-XY 50

Страница 1: ...Translation of the origninal manual Compensation unit AGE XY 50 80 Assembly and operating manual Superior Clamping and Gripping ...

Страница 2: ...04 20 04 2016 en SCHUNK GmbH Co KG All rights reserved Dear customer congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process reliability of your production and achieve best machining results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly a...

Страница 3: ... The use of personal protective equipment 6 2 7 Notes on particular risks 7 3 Warranty 8 4 Scope of delivery 8 5 Accessories 8 5 1 Sensors 8 6 Technical data 9 7 Assembly 10 7 1 Mounting the AGE on the robot 10 7 2 Air connection 11 7 3 Sensors 12 7 3 1 MMS 22 magnetic switch 12 8 Behavior in case of malfunctions 15 9 Maintenance and Care 16 9 1 Maintenance and lubrication intervals 16 9 2 Lubrica...

Страница 4: ...words and symbols are used for safety notes DANGER Danger for persons Non compliance will inevitably cause irreversible injury or death WARNING Dangers for persons Ignoring a safety note like this can lead to irreversible injury and even death CAUTION Dangers for persons Non observance can cause minor injuries NOTICE Material damage Information about avoiding material damage Applicable documents G...

Страница 5: ...ssential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals Not intended use A usage not according to the intended use exists If the product is used for a purpose other than that described in the chapter Intended use Ambient conditions and operating conditions Make sure that the product has a sufficient size for the applic...

Страница 6: ...tions Additional drill holes threads or attachments that are not offered as accessories by SCHUNK may be attached only with permission of SCHUNK Personnel qualification The assembly initial commissioning maintenance and repair of the product may be performed only by trained specialist person nel Every person called upon by the operator to work on the product must have read and understood the compl...

Страница 7: ...ake a precautionary approach by maintenance and disassembly Only specially trained staff should disassemble the product WARNING Risk of injury when the machine system moves unexpectedly due to failure of the energy supply or malfunction of the controller WARNING Risk of injury from falling objects or module falling Follow the assembly instructions Provide protective equipment to prevent objects or...

Страница 8: ...ot part of the warranty Scope of delivery The scope of delivery includes Compensation unit AGE XY in the ordered model fastening screws pre installed cylindrical pin in the accessories pack Accessories A wide range of accessories are available for this module For information about which accessories can be used with the ap propriate product version catalog Sensors Overview of the compatible sensors...

Страница 9: ...ambient temperature C 5 60 Noise emission dB A 70 Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Repeatability mm 0 1 Further technical data can be found in the catalog data sheet The most recent version applies NOTE By design even in locked state the compensation unit may still have a play of about 0 06 mm Rotation in locked state is possible to an extent of 0...

Страница 10: ... Fig 1 Mounting the AGE on the robot 1 Robot with interface according to DIN ISO 9409 2 Compensation unit AGE XY 3 Allen key for assembly 1 Fasten the AGE to the robot interface with four mounting screws The screws are pre mounted 2 The cylindrical pin included in the accessory kit can be used to center the AGE 7 7 1 ...

Страница 11: ...Observe the requirements for the air supply 6 Page 9 Fig 2 air connection 1 connection A unlock 2 connection C save position 3 connection B lock Only open the air connections required Seal the air connections not required using with a suitable blind plug 7 2 ...

Страница 12: ...he scope of delivery MMS 22 magnetic switch Fig 3 Fig 4 NOTICE Sensor can be damaged during assembly Do not exceed the maximum tightening torque of 10 Ncm for the set screws NOTE Ferromagnetic material changes the switching positions of the sensor For example Adapter plate made of ordinary steel At ferromagnetic adapter plates The module must firstly be mounted on the adapter plate Then the positi...

Страница 13: ...e sensor Do not dangle the sensor from the cable Do not allow the sensor to come into contact with hard objects or with chemicals in particular nitric chromic or sulfuric acid Do not exceed the permitted bending radius of the cable 15 times cable diameter Fig 5 Assembly steps for mounting the magnetic switches A Magnetic switch 2 unlocked condition B Magnetic switch 1 lo cked condition Assembly an...

Страница 14: ...osition with the screw in the magnetic switch 4 Unlock and lock the AGE to test its function 1 Apply pressure to connection A to lock the AGE 2 Push magnetic switch 2 into the profile groove until it switches 3 Mount magnetic switch 2 in this position with the screw in the magnetic switch 4 Unlock and lock the AGE to test its function Locked compensation unit Unlock compensation unit ...

Страница 15: ...örung aufgetretener Fehler Possible cause Corrective action The AGE XY lets out air when shut down Connections not installed correctlyt Connections that are not in use are not closed The AGE XY lets out air when operating The AGE XY must be send back to the produc tion facility for inspection 8 ...

Страница 16: ... Lubrication points basic lubrication We recommend the lubricants listed During maintenance treat all greased areas with lubricant Thinly apply lubricant with a lint free cloth Lubricant point Lubricant Metallic sliding surfaces microGLEIT GP 360 All seals Renolit HLT 2 Centering piston BR2 NOTICE Do not grease the sliding surface between the accumulator pis ton 3 and compensation body 8 The O rin...

Страница 17: ...d remove the robot flange 1 The robot flange 1 and housing 2 are aligned to each other by means of pins 53 6 Push the centering piston 4 with the cylinder piston 5 out of the housing 2 7 Unscrew the screws 44 and pull the centering pistons 4 and cylinder pistons 5 apart Servicing and assembling the module Clean all parts thoroughly and check for damage and wear Treat all greased areas with lubrica...

Страница 18: ...Assembly drawing 18 01 04 AGE XY 50 80 en Assembly drawing Fig 6 Assembly drawing Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely 10 ...

Страница 19: ...Sealing kit 01 04 AGE XY 50 80 en 19 Sealing kit ID No of the seal kit Seal kit for ID number AGE XY 50 5516360 AGE XY 63 0371043 AGE XY 80 5517030 Contents of the seal kit 10 Page 18 11 ...

Страница 20: ...gnation Compensation unit AGE XY 50 80 pneumatic ID number 032445 00324481 The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 2011 03 Safety of machinery General principles for design Risk ...

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