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Maintenance and cleaning

Maintenance

9.1

Table saw BS-350 LST, BS-400 LST-E230, BS-400 LST-E400, BS-500 LST

/80

Maintenance plan

In the following sections the maintenance works are described, which are
required for optimal and fault-free operation.

−

If the regular inspections show signs of wear on the parts, shorten the

service intervals based on the actual signs of wear.

−

Document all maintenance in a maintenance log.

−

In case of questions on the maintenance works and intervals contact the

manufacturer.

Table 5:

Maintenance plan

Interval

Maintenance work

Remarks

Before every op-
eration

−

Check screws for tightness.

The machine is subjected to
vibrations during operation.

−

Check connection cable and plug for damage.

By qualified electricians.

−

Check protective devices for function and presence.

−

Visual inspection of the cutting blade for wear.

If worn or damaged, replace
the cutting blade. Always
clamp a cutting blade that fits
the workpiece.

After every use

−

completely clean the water pump.

Use a suction strainer and
rinse through with fresh water

At each cutting
blade change

−

Clean the driver flanges.

3 hours after
commissioning

−

Test the V-belt tension.

Re-tighten V-belt if necessary

8 h

−

Visual inspection of the cooling water tank for depo-

sition of slurry.

When the slurry has settled,
clean the cooling water tank.

−

Visual inspection of the spray nozzles of the forks on

deposits.

If the spray nozzles have be-
come contaminated with de-
posits, clean them.

−

Clean the guide of the mobile sections.

−

If necessary, oil the chain.

300 h

−

Visual inspection of the handwheel shaft, rocker

shaft and cutting shaft

−

If necessary, lubricate the bearings of the shafts via

the grease nipple with 2-3 strokes.

500 h

−

Visual inspection of the V-belt for wear.

−

Test the V-belt tension.

Replace or tension V-belt if
necessary.

−

Testing the chain tension.

If necessary, tension the
chain.

Содержание BS-350 LST

Страница 1: ...Translation Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Device Name Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Device Number Nameplate Year of Manufacture 2018...

Страница 2: ...personnel 11 Qualified electricians 11 Unauthorized persons 11 3 Safety 12 3 1 General 12 3 2 Intended use 12 3 3 Non intended use 12 3 4 Responsibility of the operator 13 Operator 13 Responsibilitie...

Страница 3: ...cription 30 5 3 Operating and display elements 32 6 Transport and storage 34 6 1 Delivery 34 6 2 Transport 34 Transport inspection 34 Transport symbols 35 6 3 Transport in plant 36 6 4 Storage 38 Stor...

Страница 4: ...tank 61 Clean the water fork 63 Replacing the V belt 64 9 3 Cleaning 66 Cleaning the machine 66 10 Faults 67 10 1 Actions in case of faults 67 10 2 Process related faults 68 11 Removal and disposal 69...

Страница 5: ...t for safe operation of the machine is the adherence to all of the safety and operation instructions provided Personnel must therefore have carefully read this operating manual before beginning any wo...

Страница 6: ...with the operating manual the following please note the following explanations of the typographical conventions Numbering Bullet points of the first level Bullet points of the second level Handling i...

Страница 7: ...to death or serious injuries if it is not avoided Warning indicates a possible hazardous situation which can lead to death or serious injuries if it is not avoided Caution indicates a possible hazard...

Страница 8: ...contact persons for your region by telephone and at any time by fax e mail or via the Internet In addition our personnel are always interested in any of your experiences and new information arising f...

Страница 9: ...ry conditions of the manufacturer and the legal regulations valid at the time of the conclusion of the contract apply The manufacturer assumes no liability for damage due to Failure to comply with thi...

Страница 10: ...achine Dr Schulze GmbH reserves all rights for the licensing of use for publication or distribution of copies or information from this operating manual to third parties In case of infringement the man...

Страница 11: ...o on the basis of the occupational training knowledge and experience of the relevant regulations are in a posi tion to carry out the work assigned to them properly recognize possible dangers independe...

Страница 12: ...ral sandstone washed concrete concrete blocks and aerat ed concrete It is designed for continuous use on building sites or in factories and may only be used for industrial purposes and only operated b...

Страница 13: ...workplace lighting is in accordance with national and local regulations determine by means of a risk assessment any possible additional haz ards which result from the special conditions of use at the...

Страница 14: ...nd cleaning of the machine properly must have fully read and understood the operating manual before the commencement of work the prescribed personal protective equipment applies It must be checked reg...

Страница 15: ...welry For long hair wear a hairnet Use of special cut resistant work gloves to protect the hands against abrasion grazes scratches scrapes puncture wounds piercing or similar injuries to the surface o...

Страница 16: ...tes hazards from hot surfaces Where safety notices are not observed there is a danger of burns and serious skin injuries due to heat indicates hazards due to catching Failure to observe the safety ins...

Страница 17: ...rmal oper ation excludes inspection maintenance cleaning and repair The work zone green area may only be entered by authorized operational personnel to operate the machine Danger Zone The person in wh...

Страница 18: ...ne make sure that nobody can be endan gered by the starting machine Nobody is allowed to access the running ma chine Do not bring body parts into the area of moving parts when operating the machine Al...

Страница 19: ...which are designed for use in the respective environment and whose core cross section is sufficiently dimen sioned Completely unroll a cable reel to prevent overheating Protect the cable against heat...

Страница 20: ...ed Emergency stop button The emergency stop button 1 is a push button It is used to shut off the power supply and is depressed both for turning off and in case of danger After pressing the emergency s...

Страница 21: ...BS 400 LST E230 BS 400 LST E400 BS 500 LST 21 80 Blade guard The machine may only be operated with the blade guard closed 1 This provides work safety Position of the blade guard on the Table saw BS 3...

Страница 22: ...on Red button 0 switch machine off Position of the control box on the Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST A bimetallic overload protector protects the drive and prevent th...

Страница 23: ...dent the following rules of conduct should be ob served Immediately trigger emergency stop Take first aid measures Remove affected persons from the danger zone Inform those in charge at the site Call...

Страница 24: ...400 LST E400 BS 500 LST Machine System Information Value unit Drive motor power BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 2 2 kW 2 2 kW 3 0 kW 3 0 kW Voltage BS 350 LST BS 400 LST E230 BS...

Страница 25: ...0 LST E400 BS 500 LST 650 mm 650 mm 650 mm 650 mm Max cutting depth BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 120 mm 170 mm 170 mm 220 mm Dimension BS 350 LST BS 400 LST E230 BS 400 LST E4...

Страница 26: ...T E400 BS 500 LST Machine System Information Value unit Weight approx BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 70 kg 116 kg 116 kg 119 kg Protection class IP 55 Sound pressure level measu...

Страница 27: ...aw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 27 80 4 3 Name plate The rating plate is used to identify the component assembly The specifica tion of the type plate facilitates communication...

Страница 28: ...BS 500 LST is designed so that the water cooling and splitting mechanism are fixed on the basic frame The cutting table can be moved between its limit stops Table saw BS 350 LST BS 400 LST E230 BS 40...

Страница 29: ...saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 29 80 3 Shut off valve cooling water 9 Water container 4 Spray guard 10 Guide carriage 5 Cutting blade 11 Cutting head 6 Cutting table 12 Driv...

Страница 30: ...r tank directly to the cutting blade This increases the service life of the cutting blade and serves to bind dust The shut off valve on the blade guard closes the water supply during dry cutting The c...

Страница 31: ...Construction and function 5 Functional description 5 2 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 31 80 BS 350 LST Cutting head adjustment 5 6...

Страница 32: ...nts 32 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 5 3 Operating and display elements Switchbox Controls on the switchbox 1 Main switch with emergency off function 2 On button g...

Страница 33: ...Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Operating elements of the Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 1 Shut off valve of the cooling water supply t...

Страница 34: ...packaging Only transport the machine with the transport lock installed Always remove the transport lock during assembly The transport product is packaged securely and environmentally for the ex pecte...

Страница 35: ...damage on the transport documents and mention it on the delivery note of the transporter Transport symbols There are symbols on the transport product that correspond to the contents which must be obse...

Страница 36: ...h the machine only two people are needed To transport it further it is recommended to use suitable means of transporta tion Transport wheels 1 Secure the table against rolling away using the locking s...

Страница 37: ...ge 6 Transport in plant 6 3 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 37 80 4 Fold away the wheels 1 of the adjustable feet by lifting the rear area of the machine and folding th...

Страница 38: ...s Prior to storage the machine must be properly cleaned lubricated and dried in accordance with the instructions in the maintenance section in order to protect it from corrosion Storage conditions Onl...

Страница 39: ...following when handling the packaging material Always dispose of packing in an environmentally responsible manner Observe local regional applicable statutory regulations Where necessary use a qualifi...

Страница 40: ...fold them out Insert each of them in their designed seating slot at the corners of the frame until it stops and then tighten the thumb screws 2 Take care that the machine stands on solid ground when c...

Страница 41: ...al connection of the machine may only be made via a suitable power distribution board Portable machines used outdoors must be con nected through a fault current circuit breaker The Table saw BS 350 LS...

Страница 42: ...ed protective devices oth erwise there is a risk of injury Ensure before all work that the safety systems are correctly installed and function without error Never disable safety equipment Responsibili...

Страница 43: ...d by the manufacturer and labelled as such may be used for dry cutting Acute risk of injury arises from the use of unsuitable cutting discs Attention The bore diameter of the cutting blade must match...

Страница 44: ...nut 3 using the tools supplied ring spanner 4 and Allen key 5 and then unscrew it To release it hold the cutting shaft fast with the second tool supplied ring spanner 4 4 Remove the outer driver flang...

Страница 45: ...must always be appropriate for the material to be cut Always work in the specified performance range 8 Put on the outer driver flange 6 9 First attach the nut 3 and then do it up using the tools suppl...

Страница 46: ...8 Operation 8 2 Clamping changing the cutting blade 46 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Mounting the blade guard 10 Close the blade guard 2 with the latches 1 1 2...

Страница 47: ...se on the blade guard must not be blocked The water pump must not run dry Check the level in the cooling water tank regularly and top up if neces sary If there is a risk of frost drain the cooling wat...

Страница 48: ...g water 48 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Note When wet cutting the rotating cutting blade must be sprayed with suffi cient cooling water You can regulate the amoun...

Страница 49: ...the blade guard is closed 3 Check the level of cooling water and the position of the shut off valve 4 Connect the power at the mains plug 1 Turn on the Table saw BS 350 LST BS 400 LST E230 BS 400 LST...

Страница 50: ...E400 BS 500 LST If the cutting disc is turning in the wrong direction press the emergency off button 4 Disconnect the Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST from the mains con...

Страница 51: ...er of injury due to rotating cutting blade During operation do not reach into the danger zone of the machine In addition the machine may only be operated with mounted protective de vices Ensure before...

Страница 52: ...BS 400 LST E230 BS 400 LST E400 BS 500 LST on 4 Switch on workpiece cooling 5 Move the cutting table with the workpiece by pushing the manual guide 1 towards the cutting disc 6 Continue to push the c...

Страница 53: ...0 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 53 80 8 6 Switch Off Pause 1 After the mobile sections has reached the rear stop press the emergency stop button 1 Turn off the Table saw BS 350 LST BS...

Страница 54: ...tension the V belt when the machine is shut down for longer periods BS 400 LST E400 BS 500 LST see section changing V belt Turn off the Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST...

Страница 55: ...on 7 Inform those in charge at the site 8 If required alert a doctor and the fire service 9 Retrieve injured persons and apply first aid 10 Disconnect the plug 11 Keep the approaches for rescue vehicl...

Страница 56: ...ver 2 and the locking mecha nism 3 This allows the cutting disc to be positioned for full or reduced cut depths In this way an even depth of cut can be guaranteed along the entire length Setting the c...

Страница 57: ...blade protector fixtures and remove the blade protector Place a steel right angle 2 against the limit stop 3 of the cutting table Abbildung 21 Adjust cutting table Release the 4 screws of the cutting...

Страница 58: ...er of injury due to electrical voltage There is a risk of injury when touching live parts All electrical connection work may only be performed and inspected and approved by trained electricians Before...

Страница 59: ...lade for wear If worn or damaged replace the cutting blade Always clamp a cutting blade that fits the workpiece After every use completely clean the water pump Use a suction strainer and rinse through...

Страница 60: ...e annually before first use Have the machine checked for electrical safety in accordance with VBG4 Accident prevention regula tions 5 By qualified electricians The test must be documented See manufact...

Страница 61: ...is in a sludge protection nest 2 in the water coolant tank 3 The sludge protection nest in the water coolant tank ensures that the sludge does not deposit on the water pump and thus only relatively c...

Страница 62: ...ble saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 4 If the machine is shut down for a long time dismount the water pump 3 and clean it according to manufacturer instructions 5 Insert the d...

Страница 63: ...ter fork Clean the water fork 1 Open the blade protector by loosening the screws and removing the blade protector 2 Dismount the cutting disc see section 8 2 3 Blast out the water fork with pressurise...

Страница 64: ...Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Replacing the V belt No V belt is pre attached to the Table saw BS 350 LST direct drive Procedure to change the V belt BS 400 LST E400...

Страница 65: ...ing the blade protector 2 Dismount the cutting disc see section 8 2 3 Dismount the coolant tube 4 Dismount the V belt covers upper and lower 5 Release the drive motor s attachment screws and loosen th...

Страница 66: ...lations for environmental protection and disposal must be ob served Wear appropriate personal protective equipment No cleaning materials containing solvents may be used Observe the instructions in the...

Страница 67: ...er the emergency stop button 2 Switch off all power supplies and secure them against being turned back on 3 Inform those in charge at the site 4 Depending on the type of fault report the fault to the...

Страница 68: ...o tor Drive shuts off during the cutting pro cess The machine can be switched on again after a break The feed during the cutting process is too large The cut takes place The cutting blade is worn dull...

Страница 69: ...pplier use personal body protection equipment 11 2 Disposal This machine complies with Directive 2012 19 EU WEEE of 08 13 2012 The manufacturer undertakes to take back the associated equipment for dis...

Страница 70: ...adjustment 31 Controls on the switchbox 32 Operating elements of the Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 33 Transport wheels 36 Open blade guard 43 Mounting the cutting bl...

Страница 71: ...400 BS 500 LST 71 80 12 2 List of tables Table 1 Version status 5 Table 2 Environmental conditions 24 Table 3 Technical data of the Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 24 T...

Страница 72: ...13 Annex 12 2 List of tables 72 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 13 Annex Appendix 1 Conformity Statement Appendix 2 Circuit diagram Appendix 3 Replacement parts list...

Страница 73: ...in the meaning of the Machinery Directive 2006 42 EC Annex II 1A 13 1 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 73 80 13 1 Declaration of conformity within the meaning of the Mac...

Страница 74: ...ble saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 74 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 13 2 Circuit diagram for the Table saw BS 350 LST BS 400 LST E230 BS...

Страница 75: ...Annex 13 Replacement parts list 13 3 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 75 80 13 3 Replacement parts list Replacement parts list...

Страница 76: ...13 Annex 13 3 Replacement parts list 76 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Replacement parts list...

Страница 77: ...Annex 13 Replacement parts list 13 3 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 77 80 Replacement parts list...

Страница 78: ...13 Annex 13 3 Replacement parts list 78 80 Table saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST Replacement parts list...

Страница 79: ...0 M8 N 17 1 Head 18 1 Head mount 19 1 Motor 20 1 Disc 21 1 Motor flange 22 1 Bolt 23 2 Washer DIN 471 12 x 1 24 1 Lever 25 1 Disc 26 1 Gas pressure support 27 1 Cap 28 2 Protective mat 29 1 Rivets 30...

Страница 80: ...saw BS 350 LST BS 400 LST E230 BS 400 LST E400 BS 500 LST 57 1 Water pump 58 2 Screw ISO 4017 M8 x 16 N 59 1 Hose valve 60 1 Hexagon Nut ISO 4032 M6 W N 61 4 Wheel 62 4 Cap 63 1 Linch pin 64 2 Strap...

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