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AIR COMPRESSOR - OWNER'S MANUAL

AIR COMPRESSOR - OWNER'S MANUAL

TECHNICAL DATA 580VL20X

BARE PUMP PARTS

Gasket kit
Spacer bushing
LP connecting rod kit
Needle bearing
HP connecting rod with needle bearing kit
HP Ø 2" piston
HP 2" ring kit
LP 90mm ring kit
LP Ø 90mm piston
HP 1/8" ASME safety valve
1/4" x 1.3/4" Allen hex. head bolt
1/4" x 2.1/4" Allen hex. head bolt
Aluminun cylinder cover
1/4" x 1.1/2" Allen hex. head bolt
Washer copper kit
3/8" x 3" Allen hex. head bolt
3/4" NPT Air filter
Filter element
LP 1/8" ASME safety valve
NPT 1/8" x 1/4" elbow
1/4" ring kit
Crankcase breather tube
Valve plate

Valve plate kit
Cylinder
3/8" x 1" hex. head bolt
Crankcase
M18 plug
1/4" plug
1" oil level sight
6204 bearing
Crankshaft kit
6306 bearing
Oil seal
Flange
Flywheel
5/16" x 1 hex. head bolt
5/16" lock washer
Key
Intercooler kit
NPT 1/2" x 5/8" elbow
Intercooler holder kit
Gasket/valve plate kit (kit)
1/4" Lock washer
Guide bushing connecting rod
5/16" x 1. 1/4" Hex. head bolt **

CODE

CODE

QTY

QTY

DENOMINATION

DENOMINATION

830.1088-0/NA

013.0820-0
809.1074-0
019.0064-0
830.1086-0
830.0786-0
830.0823-0
830.0780-0
016.0042-0
022.0189-0

*
*

709.1449-0

*

830.1032-0

*

809.1085-0
007.0118-0
022.0177-0
003.0005-5
830.0599-8
709.1419-0
809.1059-0

830.1053-0
709.1569-0

*

709.1567-0
028.0297-0
003.0028-4
003.0044-6
019.0002-1
830.1087-0
019.0007-2
023.0338-0
709.1334-0
709.1062-0

*
*

709.0163-3
709.1581-0
003.0294-0
830.1063-0
830.1055-0

*

809.1074-C

*

01
02
01
01
01
01
01
01
01
01
01
01
01
04
01
06
01
01
01
02
01
01
01

01
01
06
01
01
01
01
01
01
01
01
01
01
02
03
01
01
02
01
01
04
04
01

No.

No.

1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21
22
23

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

* Part available in the market - not sold by Schulz.   ** Assembled of the intercooler holder (item 42).

Position

TABLE 1 - TORQUE ESPECIFICATIONS FOR BOLTS

lbf.in

153.0
405.0
300.9
221.3
1,128

19.3

11-12-14
16
26
37-46
32
24

N.m
17.0
45.0
34.2
25.0

127.0

2.2

T1

T2

T3

T4

T5

T6

32

23

43

24

43

24 43

T6

24

T6

T6

T6

41

42

40

B

A

T5

17

18

C

38 37

T4

36

35

1

34

33

T4

46

32

39

45

44

14

4

5

T1

6

7

8

9

3

14

2

1

43

25

1

32

31

27

30

29

28

22

26

T3

23

19

21

20

C

B

A

16

T2

12

11

T1

10

13

15

24

Note: HP = high pressure     LP = low pressure

WARNING

The two parts of connecting rod
(No.3 and 5) are unique pair of
assembly. The connecting rod won't
work well if its pairs is not assembled
and if the right torque
(12.7  ft.lb or 153 lbf.in)
is not applied in the bolt No.14.

ft.lb

12.7
33.7

25
18
94

1.6

TECHNICAL DATA 580HV20X

Compressor dimension (inch/mm)
Height = 42.7/1,085, lenght = 55/1,400, width = 25.2 / 640

210

Black

(pump)

Gray

(tank)

1,000

ELECTRIC MOTOR

OIL CAP.

WEIGHT WITH MOTOR

DISCHARGE

SIZE

COLOR

REF.

Volume

ml

Kg

VOLTAGE V]

[

hp

kW

580HV20X

124

1-A

1/2

’’

MODEL

Ø PULLEY

rpm

1050

4.8

inches

mm

20

566

175

12

DISPLACEMENT MAX. PRESSURE

cfm

psig

bar

Geom. Volume

l/min

300

80

TANK

gal

463

lbs

in qt.

1,060

5

Note: dimensions in inch/mm.

3.75

Bare pump
Belt guard
Aftercooller
Pressure switch
Pressure gauge
1/4  tube

Check valve
1/4  ASME safety valve

80 gal horizontal tank
1/4   tank drain valve
Hose for tank drain (not shown)
Motor fastening plate
Motor 208/230/460V 2P
Motor 230V 4P
Pulley
Pulley
Belt
3/8  x 1.1/4  hex head bolt (see note)
3/8  hex nut
3/8  x 7/8  hex head bolt
1/4  niple

CODE

single-phase

Q

TY

DENOMINATION

-

830.1223-0
709.1116-0
012.0845-0
011.0114-0
709.1680-0

60281011

022.0162-0
25003838A
022.0206-0
709.1246-0

21028503

-

015.0587-0

20014041

709.1659-0
004.0129-0

*
*
-

003.0174-4

01
01
01
01
01
01
01
01
01
01
01
02
01
01
01
01
01
08
04
04
01

No.

1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21

CODE

three-phase

-

830.1218-0
709.1116-0
012.0845-0
011.0114-0
709.1680-0

60281011

022.0162-0
25003838A
022.0206-0
709.1246-0

21028503

015.0581-0
015.0615-0
709.1662-0
709.1168-0
004.0127-0

-
*
*

003.0174-4

1

2

12

* Part available in the market - not sold by Schulz.

AIR COMPRESSOR PARTS

230

Single-phase

Three-phase

208/230/460

3

15

216

8.5

18 - 20

520/20.47

4 x ø11

(0.43)

245/9.64

420/16.53

385/15.15

115/4.52 107/4.21

390/15.35

9

17

3

4

21

10

13 - 14
15 - 16

7

18

5
6

8

4 x     5/8 x 27.5 / 700 x 18.9

Ø

Note: For model with motor three-phase assembled 4 bolts.

BELT

SIZE

11

19

Содержание 10120HL40X

Страница 1: ...0513 0 Rev 04 JUNE 06 3420 Novis Pointe Phone 770 529 4731 32 Fax 770 529 4733 sales schulzamerica com www schulzamerica com Schulz of America Inc Acworth GA 30101 OWNER S MANUAL AIR COMPRESSOR HEAVY...

Страница 2: ...TECHNICAL DATA 580VL20X NS 23 AIR COMPRESSOR PARTS 23 BARE PUMP PARTS 24 TECHNICAL DATA 580VV20X 25 AIR COMPRESSOR PARTS 25 BARE PUMP PARTS 26 TECHNICAL DATA 580HV20X 27 AIR COMPRESSOR PARTS 27 BARE...

Страница 3: ...main power switch then release all pressure from the system before attempting to service or perform maintenance procedures Relieve all pressure internal to the compressor prior to servicing per O S H...

Страница 4: ...ason any part of the manual becomes illegible or the manual is lost have it replaced immediately The owners manual should be read periodically to refresh one s memory It may prevent a serious or fatal...

Страница 5: ...g to back up to the pump This valve is often called a pop off or a safety relief valve Its job is to open up and relieve the air pressure in the event the pump did not shut off at the maximum setting...

Страница 6: ...motor but to a control circuit See Electrical Diagram page 5 and 6 to correct installation according to the product version Piping The main distribution line should not be any smaller than the pipe s...

Страница 7: ...LATION 5 AIR COMPRESSOR OWNER S MANUAL 0 1 2 3 4 5 6 7 8 9 A B C D D SUPPLY 230 460 VCA 60Hz LINE CIRCUIT COMPRESSOR MOTOR START LINE AND CONTROL PROTECTION MULTIWIRE DIAGRAM 5 7 5 10 15 and 20 hp THR...

Страница 8: ...g Crankcase cover UNC 5 16 x 3 4 head bolt 3 4 plug LP 4 3 4 piston HP 90 mm piston LP 90 mm ring kit 01 04 01 01 01 01 01 18 01 01 01 01 02 01 02 01 01 02 03 01 01 02 01 01 01 01 06 01 02 01 01 1 2 3...

Страница 9: ...04 02 01 01 01 01 01 02 04 04 04 01 01 01 01 01 01 01 02 02 02 01 No 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Bare pump Belt guard 3 4 x 100mm nipple NPT 3 4 x 1 2 straight...

Страница 10: ...AND 6 T3 CONECTED TO MOTOR CUSTOMER WIRES LEADS WARNING TURN OFF POWER AND DISCONNECT ALL SUPPLY SOURCE BEFORE SERVICING X1 SINGLE PHASE 1 2 1 2 3 4 5 3 4 5 WIRING PROCEDURE AIR COMPRESSOR OWNER S MA...

Страница 11: ...02 02 01 01 01 01 12 01 01 01 04 02 01 01 01 02 01 02 05 06 02 01 01 01 01 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 000 0077 0 830 1001 0 NA 830 1002...

Страница 12: ...1 1 2 hex head bolt 3 8 lock washer 3 8 washer Motor 208 230 460V three phase Pulley 5 16 x 3 8 Allen hex without head Belt 3 4 NPT air filter Filter element Hose for tank drain not shown CODE QTY DE...

Страница 13: ...ir flow Feeder line By pass By pass Air flow Line filter Air dryer or aftercooler Drain leg Moisture trap with drain Non lubricated supply line Air hose to air tool Quick coupler Regulator with gauge...

Страница 14: ...an average hour you need more air BARE PUMP PARTS TECHNICAL DATA 10120HL40X Cylinder cover 1 NPT Air filter Filter element Gasket kit LP 1 8 ASME safety valve Valve plate Gasket internal plate kit Val...

Страница 15: ...sure there is no excessive or unusual vibration or noise Remove and clean intake air filters do not wash the filter element Check V belt for tightness Belt tension should be adjusted to allow approxi...

Страница 16: ...der and its cover and if necessary replace it them according to the operation conditions The first oil change should be made after 8 hours of operation The second oil change after 40 hours of operatio...

Страница 17: ...some level of oil bypass the rings and get pumped into the tank This oil is measured in parts per million PPM and mixes with the moisture in the tank to form a whitish mayonnaise like substance Check...

Страница 18: ...g bolts Replace belts 5 Check the tension again 6 Replace the belt guard x 1 2 deflection 10 lb force x MAINTENANCE SCHEDULE ANGULAR MISALIGNMENT PARALLEL MISALIGNMENT WARNING TECHNICAL DATA 7 580HV30...

Страница 19: ...AL DATA 7 580VV30X BARE PUMP PARTS 8 47 9 5 10 11 31 30 32 33 1 12 13 14 16 17 19 18 15 5 5 34 25 25 20 21 25 25 26 24 27 46 7 29 5 22 23 24 47 39 41 42 38 DETAIL OF THE ASSEMBLY OF GASKET IN A CRANKC...

Страница 20: ...ggs Stratton Honda Kohler Robin Materials parts and labor to repair the product are covered by this warranty For products of 5HP and over travel mileage expenses are allowed See limitations Defects an...

Страница 21: ...tion Cylinder 3 8 x 1 Hex head bolt M18 plug Crankcase 1 4 plug 1 oil level sight 6306 bearing Crankshaft kit 6308 bearing Oil seal Flange 5 16 x 1 1 4 Hex head bolt Flywheel 5 16 x 1 Hex head bolt 5...

Страница 22: ...1 2 MODEL PULLEY rpm 820 4 0 inches mm 30 850 175 12 DISPLACEMENT MAX PRESSURE cfm psig bar Geom Volume l min 300 80 TANK gal 571 lbs in qt 1 580 7 5 Three phase 208 230 460 5 6 Note dimensions in inc...

Страница 23: ...15 13 115 4 5 26 1 A TECHNICAL DATA 580HV20X BARE PUMP PARTS B 42 suction Position TABLE 1 TORQUE ESPECIFICATIONS FOR BOLTS lbf in 215 53 348 143 19 294 4 9 10 19 33 21 30 24 N m 25 6 40 5 16 7 2 2 34...

Страница 24: ...2 23 43 24 43 24 43 T6 24 T6 T6 T6 41 42 40 B A T5 17 18 C 38 37 T4 36 35 1 34 33 T4 46 32 39 45 44 14 4 5 T1 6 7 8 9 3 14 2 1 43 25 1 32 31 27 30 29 28 22 26 T3 23 19 21 20 C B A 16 T2 12 11 T1 10 13...

Страница 25: ...m 25 6 40 5 16 7 2 2 34 2 9 2 3 9 4 5 6 1 7 8 17 9 10 11 7 12 13 14 40 38 B B A A 39 18 28 15 16 24 23 41 21 22 7 7 20 19 7 36 37 25 13 34 35 30 33 24 32 7 31 7 29 19 7 27 26 30 Detail of the assembly...

Страница 26: ...g rod No 3 and 5 are unique pair of assembly The connecting rod won t work well if its pairs is not assembled and if the right torque is not applied in the bolt No 14 12 7 ft lb or 153 lbf in TECHNICA...

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