background image

 

 

 

– FUNCTIONING AND USE 

COD.

35M12/24.D.2018

 

EN 

 

THE PRESENT MANUAL BELONGS TO - 

Schenker Italia 

-  ALL RIGHTS RESERVED 

39 

 CAUTION 
If during normal running operation the computer detects an irregular condition (not constant 
cycling, low pressure, etc…) the system switches off automatically after 20 sec, and STOP led 

will start flashing. To make watermaker run again, it is first necessary to press STOP button (in order 
give a feedback to the system that the issue has been recognized). Before pressing STAR to run the 
watermaker again, be sure to individuate the cause of the anomaly and solve the issue.  
 

5.4.3 

Single washing operation 

To perform a single washing operation, which flushes the system with fresh water for around 10 minutes in 
order to avoid membranes to remain full of salt for long time, it is necessary to push the WASHING button for 
more than 3 seconds. 
The display will indicate the remaining time. It is possible anyway to stop the operation at anytime by pushing 
STOP.  
 

5.4.4 

Periodic washing 

In order to program a periodic washing, which let the system rinsing automatically with a desired frequency, 
please follow the instruction below: 

-

 

Select the days (between 6 and 10) in the 

“periodic washing” option within the menu 

-

 

Exit from the menu by pushing STOP button 

-

 

Push the WASHING button for 3 seconds 

 

 

NOTE 

 In case the power supply is removed, it is necessary to set again the parameter.   

 

5.4.5 

Automatic functioning with level controls (optional) 

To activate the automatic start/stop from floating switches, please enter in the menu and set Level Control to 
ON . Then exit from the menu by pushing STOP. 
 

1.  Push  START  for  starting  the  watermaker, 

functioning  under  the  floating  switches 
control.  

Now the start/stop is under the control of the floating 
switches. Once the tank is full, the watermaker will be 
stopped  automatically  and  the  message  Tank:  Full  
will appear. In this condition the system is in pause. 
 
 
 
 
Once the high level sensor switch off (tank no more 
totally full) the message AUTO, SYSTEM PAUSE will 
appear.  It  means  that  the  system  is  in  a  standby 
mode.  In  this  condition  the  watermaker  can  be  also 
restarted manually pushing START.  
If not restarted manually,  the watermaker will restart 
automatically when the level in the tank will be very-
low. 
 
 

 

 

 

 
The watermaker can anyway be stopped at anytime pushing STOP. 

Содержание MODULAR 35

Страница 1: ...ber 35M12 24D Year of construction 2001 Schenker Italia Via Delle Repubbliche Marinare 67 80147 Naples Italy Tel 39 081 5593505 Fax 39 081 5597372 E mail info schenker it WWW schenkerwatermakers com T...

Страница 2: ...ATA 11 3 6 CHARACTERISTIC OF THE PRODUCT 12 3 7 ADVANTAGES OF THE ENERGY RECOVERY SYSTEM 13 3 8 COMPOSITION OF THE MACHINE 14 3 8 1 PUMP GROUP 14 3 8 2 WATERMAKER GROUP 15 3 8 3 ACCESSORIES 19 4 MOUNT...

Страница 3: ...3 6 1 CONTROL OF FILTER CLEANING CONDITION 43 6 2 CHECK THE PLANT WORKING PRESSURE 44 6 3 CHECK FOR ABSENCE OF LEAKS 44 6 4 CHECK FOR MEMBRANES REPLACEMENT 44 6 5 SHUTDOWN PROCEDURE 44 6 5 1 NECESSARY...

Страница 4: ...or example chapter 1 we will have 1 Chapter title 1 1 Paragraph title 1 1 1 Subtitle 1 1 1 1 Further subtitles The numbering of the pages figures and tables is reset to each chapter therefore we will...

Страница 5: ...HIS MANUAL IS PROPERTY OF SCHENKER ITALIA ANY REPRODUCTION EVEN PARTIAL IS PROHIBITED This manual was drafted according to the requirements of the 2006 42 EC Machinery Directive 2 2 Safety warnings We...

Страница 6: ...ect of materials and parts It is limited to the replacement or re pair of faulty parts The expense for the disconnecting and reinstalling on the vessel and transport of the equipment from or to our Se...

Страница 7: ...uent amendments and additions 93 68 CEE implemented by the Law of 18 October 1997 n 791 Electromagnetic Compatibility Directive 89 336 EEC and subsequent amendments and additions 93 31 CEE implemented...

Страница 8: ...must be segregated according to the regulations of the country in which the machine has been removed The machine does not contain dangerous components or substances that require special removal proced...

Страница 9: ...lowing carefully the instructions on the present use and maintenance manual attachment points for loading devices etc Make sure that the lifting equipment used is in good condition and correctly maint...

Страница 10: ...dest temperature could led to a freeze of the fluid inside the system with the consequence of a permanent fault of the system 3 3 Packaging 3 3 1 Packaging contents PACKAGING FIG 3 2 Modular 35 Waterm...

Страница 11: ...Use only recommended material for the installation especially pipes fittings and seals in accordance with the present manual Do not stock the unit under temperature of 5 DOCUMENTS INCLUDED IN THE PAC...

Страница 12: ...der 500 ppm TDS average CEE conformity In compliance with directives 89 392 CEE sect 1 general safety machines requirements 89 336 CEE electromagnetic compatibility 73 23 CEE electric safety requireme...

Страница 13: ...ars We invite you to read carefully this manual and to keep it for a quick reference Functioning principles The Schenker watermakers as alternative to the high pressure pumps of traditional systems ut...

Страница 14: ...ROUP 3 8 1 Pump group This pump has the duty of picking the sea water up and send it to the watermaker group through the pre filter The pump group is composed by the following components 5 micron cart...

Страница 15: ...UAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 15 3 8 2 Watermaker group WATERMAKER GROUP FIG 3 6 Manometer Reverse osmosis membranes Flowmeter WATERMAKER GROUP LATERAL VIEW FIG 3 7 Reset valve Po...

Страница 16: ...ERMAKER GROUP BACK VIEW FIG 3 8 Signal pressure switch CONCENTRATE OUTLET OUT AND SEAWATER INLET IN FIG 3 9 The watermaker group is composed by the following components Reverse osmosis membranes Energ...

Страница 17: ...able by a blue lever and it is located on the right fitting of the second membrane Its function is to depressurize the system and to allow the bleeding of air The valve must be closed during normal wo...

Страница 18: ...ESENTATION COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 18 COMPUTER BOX WITH SWITCHES FIG 3 10 Remote panel cable connector Emergency microswitches Electric...

Страница 19: ...ed system of the boat and the electro valve on the filter holder On the filter inlet is positioned a manual valve that allows to replace the cartridge without depressurize the fresh water system of th...

Страница 20: ...der the seawater level and as close as possible to the through hull fitting in vertical position The pump must be installed as low as possible respect to the seawater level and as close as possible to...

Страница 21: ...e are not height limits respect to the seawater level Anyway it should be installed above both pumps Avoid to install the system wherever any possible leak may cause damages to the boat or jeopardize...

Страница 22: ...not use the pre existing water inlet of the cooling system dedicated to the motor Size 3 4 INSTALLATION NOTES Allow a minimum 3 4 on off ball valve on the water intake The hose connections especially...

Страница 23: ...ate must be 6 lit min at 2 5 bar CAUTION Pressurized tank Min flow rate must be 6 lit min at 2 5 bar 4 3 4 Brine discharge Salt water discharge The salt water drain shall be minimum size and it has to...

Страница 24: ...let All the hydraulic connections to exception of the fresh water production have to be realized with a 16 mm int diam hose and a holder The hydraulic section that is continuously under consistent pre...

Страница 25: ...e connections max 13 bar Connections fresh water pressurized system carbon filter backflow valve outlet pump inlet Connections pump outlet 5 microns filter watermaker inlet Rubber rinforced pipe PN 16...

Страница 26: ...n outlet on the vessel is positioned below the watermaker unit in order to guarantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the...

Страница 27: ...mm height 116 mm It can be fixed on any internal boat panel provided that the area behind is free of humidity and condense and there is enough depth to house the rear part of the panel approx 8 cm The...

Страница 28: ...s The general wires connection scheme between the external devices and the main electric box is the following Voltage Automatic Cable lenght switch up to 3 mts 3 7 mt 7 10 mt Volt Ampere mm2 AVG mm2 A...

Страница 29: ...4 MOUNTIND AND INSTALLATION COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 29 WIRING LOGIC SCHEME12 24 VDC FIG 4 4...

Страница 30: ...TIND AND INSTALLATION COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 30 4 5 3 Electric layout scheme 12 24V DC ELECTRIC MAIN BOX SCHEME MODULAR 35 12 24V DC F...

Страница 31: ...Used to stop the system The system once pushed STOP usually doesn t stop suddenly It awaits for the correct positioning of the internal valve 2 3 seconds and then stops automatically If the automatic...

Страница 32: ...exit from menu pushing STOP BY PASS It allows to exclude the sensor signal pressure switch that detects the correct cycling of the ERS The operation with the by pass is necessary only in case of malf...

Страница 33: ...er It can be used before long inactivity periods The single washing operation will last about 1 minute The consumed fresh water for every washing is about 30 liters Therefore it is suggested to evalua...

Страница 34: ...switched off as safety procedure In this case is suggested to perform a reset procedure checking again the functioning of the unit SYSTEM BLOCKED Push STOP to acknowledge the message This messages me...

Страница 35: ...he watermaker the display gives the following indications Pump 1 OFF ON Pump 2 OFF ON S wait This means that the salinity meter is still completing calculations S OK Quality of the produced water good...

Страница 36: ...disabled 5 3 First start up procedure The first start up procedure is necessary to start a new plant for the first time or to restart it after having performed the laying up procedure The purpose of...

Страница 37: ...air from the system 3 Activate the start up procedure throw the function of the MENU select the specific function in the menu mode exit from menu mode pushing STOP and start the procedure pushing STAR...

Страница 38: ...hing has been selected the system will start the washing procedure and then will stop automatically after around 1 minute The fresh water consumed for the automatic washing is about 20 25 lt 5 4 2 Nor...

Страница 39: ...stem rinsing automatically with a desired frequency please follow the instruction below Select the days between 6 and 10 in the periodic washing option within the menu Exit from the menu by pushing ST...

Страница 40: ...T MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 40 Note in order to avoide false and continuos starts stops as conseguence of the pitching of the boat the computer recognizes the command of of...

Страница 41: ...this effect is confirmed by a working pressure going up suddenly After approx 20 sec the computer recognizes the problem turn off the pumps and the red led start flashing This event besides being ver...

Страница 42: ...ING AND USE COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 42 6 Close the reset valve lever in vertical position 7 Close the depressurization valve 8 Restart...

Страница 43: ...ousinh 3 Active carbon filter follow the instructions given in the table below OPERATION FREQUENCY PROCEDURE Check and cleaning of the strainer Every 5 days Visual inspection and washing Replacing of...

Страница 44: ...dirty If cleaning also results insufficient it could be necessary to perform an alkaline washing using the chemical product SCHENKER CLEANING 2 SC2 It is recommended to contact a Schenker certified s...

Страница 45: ...E The available products for the shutdown procedure are the following 1 SCHENKER CLANING 1 SC1 Acid product to remove the inorganic components and preserve the watermaker during winter break 2 SCHENKE...

Страница 46: ...ng procedure 1 Disconnect the production pipe and collect about 20 liters of fresh water within a tank 2 Switch off the system by pushing the stop button 3 Prepare the solution carefully mixing the bo...

Страница 47: ...35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 47 5 Check they are well dipped in the solution and don t inhale air 6 Open the depressurization valve turn counter...

Страница 48: ...ass activation 8 Leave the unit running for approx 20 minutes checking that the hoses are properly positioned in the recipient so that to avoid inhaling air 9 Shut the plant off and connect the origin...

Страница 49: ...e propylene glycol with 15 liters of unchlorinated water by following the concentration suggested above 2 Disconnect the drain hose and the pumps suction hose 3 Connect two hose pieces to the drain an...

Страница 50: ...nd 9 5 Bar The pressure switch can be calibrated with a 2 mm hexagonal key To have access to the calibration screw it is necessary to operate on the screw that blocks the electrical connector of the p...

Страница 51: ...uring operation the pump temporarily switches off giving rise to a start and stop phenomenon Pump pressure switch not correctly set Dirty filters or membranes Set pump pressure switch see pag 47 Clean...

Страница 52: ...o the insufficient battery charge Charge the batteries and try again If the system does not start check all the electrical connections between the remote panel and microcomputer again and replace the...

Страница 53: ...CARTRIDGE 9 F5 ACTIVE CARBON FILTER CARTRIDGE CA 8 2 Long term cruising For long term cruising it is advisable to have onboard a cruising kit three 5 micron cartridge filter one active carbon filter o...

Страница 54: ...8 SUGGESTED SPARE PARTS COD 35M12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 54 8 3 ERS spare parts...

Страница 55: ...ome necessary in order to ensure the normal operating condition of the watermaker other common spares are listed below with relative images and codes Spare part name Code COUPLE HIGH PRESSURE HOSE SM...

Отзывы: