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2021-07-15 / V1.0

Important basic information

Contactors C320K/C320S – Installation and Maintenance Manual

1.  Important basic information

1.1  Legal notes

Without prior written consent of SCHALTBAU GmbH, 

this manual is not allowed to be electronically or me-

chanically reproduced – as a whole or in parts – be dis-

tributed, changed, transmitted, translated into another 

language or used in any other way.

SCHALTBAU  GmbH cannot be held liable for damage 

caused by non- or only partial observation of the man-

ual.

1.2  Conventions for this manual

This manual describes the installation and maintenance 

of the contactors.

Cross references are presented in

 

bold italics

.

To highlight particularly important safety instructions 

and other information, the following symbols are used 

in this manual:

  DANGER

Indicates a directly threatening dangerous situation. 

Death or severe injuries will result if it is not prevent-

ed.

  WARNING

Indicates a possibly dangerous situation. Death or 

severe injuries may result if it is not prevented.

  CAUTION

Indicates a possibly dangerous situation. Medium or 

minor injuries may result if it is not prevented.

ATTENTION

Indicates a possibly detrimental situation. If it is not 

prevented, assemblies, the system or property in its 

surroundings could be damaged.

Indicates technical features and methods 

to simplify working or indicates informa-

tion of particular importance.

This manual describes single pole contactors of the fol-

lowing types:

 

-

C320K/1000

 

-

C320S/1000

2.  General and safety information

The contactors dealt with in this document are intend-

ed for use with electrical systems for special applica-

tions. They are designed and tested in compliance with 

generally accepted codes of practice. However, improp-

er use, operation, handling, maintenance of or tamper-

ing with electric equipment can cause serious or fatal 

injury to the user or others, and the appliance or other 

property can be damaged. Consequently, the opera-

tion, maintenance and installation instructions for the 

contactors must be strictly followed.

If anything is not clear, clarification must be sought 

with any queries stating the device type and the serial 

number. 

Only authorised and trained personnel are allowed to 

plan and carry out all mechanical and electrical instal-

lations, transport, commissioning, as well as mainte-

nance and repair work.

This applies to the observation of the general installa-

tion and safety regulations for electrical systems as well 

as the proper use of tools approved for this purpose. 

Electrical equipment requires protection from moisture 

and dust during installation, operation and storage.

2.1  Observing the manual

 

X

All personnel must read and understand the in-

structions in this manual and adhere to them 

when working with the device.

 

X

Always adhere strictly to all safety instructions!

Содержание C320 Series

Страница 1: ...3 3 Contactors C320 series 1 pole AC and bi directional DC NO contactors for 1 000 A Installation and maintenance instructions Manual C320 M en...

Страница 2: ...ns 6 3 1 Electrical hazards 6 3 2 Other hazards 6 3 3 Measures for avoiding damage and malfunctions 7 4 Product information 8 4 1 C320 1 pole bi directional DC NO contactors 8 4 2 Technical informatio...

Страница 3: ...required 16 Connecting the S870 auxiliary switches 17 Connecting the coil 18 Connecting the main contacts 19 7 3 Checks 21 8 Maintenance 22 8 1 Safety 22 8 2 Preventive maintenance 22 Intervals for re...

Страница 4: ...methods to simplify working or indicates informa tion of particular importance This manual describes single pole contactors of the fol lowing types C320K 1000 C320S 1000 2 General and safety informati...

Страница 5: ...ons defined in the cor responding technical data sheets or in our C320 catalogue may be overridden The C320 catalogue is available under https www schaltbau com media C320_en pdf X The contactors may...

Страница 6: ...e main circuit X Besides the main power circuits also disconnect additional and auxiliary circuits X Cover or insulate adjacent live parts X The presence of a voltage free state can only be clearly id...

Страница 7: ...estroy the data on the magnetic strips of credit or similar cards X Keep credit or similar cards away from the contactors ATTENTION During switching off strong electromagnetic fields are generated in...

Страница 8: ...breaking capacity are important fea tures of the new contactor X Compact dimensions high rated insulation volt age Ui up to 1 800 volts X High making capacity Icm of up to 3 000 amps and an excellent...

Страница 9: ...acts connection M8 torque 10 12 Nm C Base plate with 4 fastening holes for M5 screws torque 2 3 2 7 Nm D Fixing lugs for bundling and fixing control wires with cable ties E Auxiliary switch S870 W1D1...

Страница 10: ...M8 torque 10 12 Nm C Base plate with 4 fastening holes for M5 screws torque 2 3 2 7 Nm D Fixing lugs for bundling and fixing control wires with cable ties E Auxiliary switch S870 W1D1 t flat plug conn...

Страница 11: ...ing is not available care must be taken to pack the contactor in a way that prevents dam age during shipment 6 Unpacking 6 1 Unpacking the device X Before opening the packaging perform a visual inspec...

Страница 12: ...aded holes for threaded screws or through holes for threaded screws and nuts X Fastening of the contactors on the mounting plate is performed using four M5 mounting screws The length of the mounting s...

Страница 13: ...currents produces elec tric arcs and it is possible that plasma will escape from the openings of the arcing chambers There fore it is extremely important to maintain the minimum clearances to ground e...

Страница 14: ...Tools required X Socket spanner set hexagon nuts X Open ended spanner set X Torque wrench X Hex key set Installing the contactor X Ensure that the contact surfaces on the mounting plate 3 are free fr...

Страница 15: ...able under https www schaltbau com media C320_en pdf X The connecting wires of the main power circuit must be fitted with appropriate ring terminals for M8 terminal screws X Schaltbau recommends Schno...

Страница 16: ...s includes discharging any capacitors in the main circuit X Besides the main power circuits also disconnect additional and auxiliary circuits X Cover or insulate adjacent live parts X The presence of...

Страница 17: ...s caused by the wires e g shock vibrations acting on the terminals X Route the coil control wires 1 to the auxiliary switches 2 X Plug the pre assembled control wires with the re ceptacles 1 to the co...

Страница 18: ...o such diode is used in your control circuit ATTENTION X Mechanically secure the control wires to mi nimise feedback effects of forces caused by the wires e g shock vibrations acting on the terminals...

Страница 19: ...ction with wires are shown in Fig 13 and Fig 14 X Route the pre assembled connecting wires to both main contacts 4 X Screw the 4 ring terminals 3 in place from above using the terminal screws 1 nuts 5...

Страница 20: ...he busbars 3 to both main contacts 4 X Screw the busbars 3 to the main contacts 4 us ing the terminal screws 1 nuts 5 and suitable screw locking elements 2 Schaltbau recommends using Schnorr washers o...

Страница 21: ...ect polar ity X Check that the control wires are correctly connect ed to the auxiliary switches Check the correct assignment and function of the auxiliary switches using a continuity tester X Switch t...

Страница 22: ...the procedure in reverse 8 2 Preventive maintenance Contactors of the C320 series are maintenance free within the rated mechanical life time The electrical life time depends on the number of switching...

Страница 23: ...ace missing fastening elements X tighten the terminal screws to the rated torque Contactor housing Check for X dirt X loose or missing fastening elements penetrations holes in the housing wall X damag...

Страница 24: ...e nance Replacing the S870 auxil iary switches Checking the main contacts The housing of the contactor has inspection openings on both narrow sides 1 through which the main con tacts can be inspected...

Страница 25: ...ls required Continuity tester Procedure X Pull off the receptacles of the control wires from the auxiliary switches X Carefully release the snap fit hook 1 of the catch mechanism Be careful not to dam...

Страница 26: ...6 2021 07 15 V1 0 Maintenance Contactors C320K C320S Installation and Maintenance Manual 1 1 2 2 Fig 21 C320S Replacing the auxiliary switches 1 2 3 3 2 Fig 22 C320S Replacing the auxiliary switches 2...

Страница 27: ...vailable under https www schaltbau com media C320_en pdf 11 Disposal This product is designed for exclusive professional use by commercial companies The owner is responsible for ensuring an environmen...

Страница 28: ...mmunications engineering MIL connectors Charging connectors for battery powered machines and systems Connectors for railway engineering including UIC connectors Special connectors to suit customer req...

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