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3

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Section 2

2.1 INTRODUCTION

Your truck loader is only as safe as the operator. 
Carelessness or operator error may result in serious 
bodily injury or death. Hazard control and accident 
prevention are dependent upon the awareness, concern, 
prudence, and proper training of the personnel involved in 
the operation, transport, maintenance and storage of the 
equipment. Make sure every operator is properly trained 
and thoroughly familiar with all of the controls before 
operating. The owner/user can prevent and is responsible 
for accidents or injuries occurring to themselves, other 
people or property.

READ THIS OPERATOR’S MANUAL BEFORE 
ATTEMPTING TO START YOUR TRUCK LOADER.

A replacement manual is available from your authorized 
Scag Service Dealer or by contacting Scag Power 
Equipment Service Department at P.O. Box 152, Mayville, 
WI 53050 or contact us via the Internet at www.scag.com. 
The manual for this machine can be downloaded by using 
the model and serial number or use the contact form to 
make your request. Please indicate the complete model 
and serial number of your Scag product when requesting 
replacement manuals.

2.2 SIGNAL WORDS

This symbol means 

“Attention!  Become Alert!  Your 

Safety is Involved!"

  The symbol is used with the following 

signal words to attract your attention to safety messages 
found on the decals on the machine and throughout this 
manual. The message that follows the symbol contains 
important information about safety. To avoid injury and 
possible death, carefully read the message! Be sure to 
fully understand the causes of possible injury or death.

SIGNAL WORD:

It is a distinctive word found on the safety decals on the 
machine and throughout this manual that alerts the viewer 
to the existence and relative degree of the hazard.

 DANGER

The signal word “DANGER” denotes that an extremely 
hazardous situation exists on or near the machine that 
could result in high probability of death or irreparable 
injury if proper precautions are not taken.

 WARNING

The signal word “WARNING” denotes that a hazard exists 
on or near the machine that can result in injury or death if 
proper precautions are not taken.

 CAUTION

The signal word “CAUTION” is a reminder of safety 
practices on or near the machine that could result in 
personal injury if proper precautions are not taken.

Your safety and the safety of others depends significantly 
upon your knowledge and understanding of all correct 
operating practices and procedures of this machine.

2.3 BEFORE OPERATION 
CONSIDERATIONS

1.  Check the engine oil level and add oil as needed 

to bring the level up to the FULL mark. See engine 
owner's manual for oil specifications.

2.  NEVER allow children to operate this machine. Do 

not allow adults to operate this machine without 
proper instructions.

3.  Keep bystanders, children and pets away from the 

machine.

4.  Do not operate when children and/or others are 

present. Keep children out of the work area and in 
the watchful care of a responsible adult other than 
the operator. Be alert and turn machine off if a child 
enters the area.

5.  DO NOT allow children to ride or play on the 

machine, it is not a toy.

SAFETY INFORMATION

Содержание TLB25-35BV Series

Страница 1: ...ormation for your Scag truck loader Reading this manual can provide you with assistance in maintenance and adjustment procedures to keep your truck loader performing to maximum efficiency The specific...

Страница 2: ...all safety features are attached adjusted and functioning properly Before performing any maintenance or service stop the machine and remove the spark plug wire If a mechanism becomes clogged stop the...

Страница 3: ...ION 3 SPECIFICATIONS 8 3 1 ENGINE 8 3 2 IMPELLER 8 3 3 WEIGHTS AND DIMENSIONS 8 SECTION 4 OPERATING INSTRUCTIONS 10 4 1 CONTROLS AND INSTRUMENT IDENTIFICATION 10 4 2 INITIAL RUN IN PROCEDURES 11 4 3 C...

Страница 4: ...ED ATTACHMENTS AND ACCESSORIES 20 INTAKE AND DISCHARGE ASSEMBLY 22 IMPELLER HOUSING ASSEMBLY 24 IMPELLER DRIVE ASSEMBLY 26 TRAILER ASSEMBLY 28 FUEL AND ELECTRICAL SYSTEM 30 TLB25 TRUCK LOADER DECALS 3...

Страница 5: ...s and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine See Section 6 1 GENERAL INFORMATION WARNING For pictorial clarity some illustration...

Страница 6: ...CRIPTION SYMBOL DESCRIPTION Choke Transmission On Start Spring Tension on Idler Off Stop Oil Spinning Fan Blades Thrown Object Hazard Fast Slow Continuously Variable Linear Pinch Point Keep Bystanders...

Страница 7: ...y and possible death carefully read the message Be sure to fully understand the causes of possible injury or death SIGNAL WORD It is a distinctive word found on the safety decals on the machine and th...

Страница 8: ...accessories and attachments are needed to properly and safely perform the job Use only approved attachments and accessories 13 See Section 5 3 ENGINE FUEL SYSTEM for fueling procedure 14 Use a funnel...

Страница 9: ...ting to start the engine inspect the machine inlet hose discharge debris receiver box shields and safety devices for any damage Correct any problems before operating 13 Stop on level ground and shut o...

Страница 10: ...gine free of grass leaves excessive grease oil and dirt 8 Park the machine on level ground 9 Block the wheels to prevent the machine from moving 10 Lower the Support Leg to the ground and secure with...

Страница 11: ...veral minutes Remove cap slowly Do not overfill 484281 484281 WARNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The oper...

Страница 12: ...00 Fixed Jet Briggs Stratton Fixed Jet Fuel Pump Kohler Mechanical with In Line Fuel Filter Briggs Stratton Mechanical with In Line Fuel Filter Fuel Non Leaded Gasoline with a Minimum Octane Rating of...

Страница 13: ...9 Section 3 R...

Страница 14: ...ottle Control Figure 4 1 Used to control the engine speed Pushing the lever inboard increases engine speed Pulling the lever outboard decreases engine speed Full outboard position is the IDLE position...

Страница 15: ...ll coupler on the truck loader is approximately 3 4 inches higher than the ball hitch on the tow vehicle Flip the lock lever up on the ball hitch coupler 3 With assistance behind back up slowly align...

Страница 16: ...otection when operating machine 1 Read Section 2 3 BEFORE OPERATION CONSIDERATIONS and Section 2 4 OPERATION CONSIDERATIONS before operating CAUTION Tow at speeds appropriate for conditions Reduce spe...

Страница 17: ...o not turn on slopes unless necessary and then turn slowly and down hill when possible 6 Do not start or stop on slopes If tires lose traction stop the unit and proceed slowly straight down the slope...

Страница 18: ...hicle away 4 8 AFTER OPERATION 1 When machine is not in operation in storage or transporting lock the hose support boom and secure hose on the storage pin Pull and turn the spring latch to lock the pi...

Страница 19: ...essary 4 9 REMOVING CLOGGED MATERIAL DANGER ROTATING FAN BLADES NEVER PUT YOUR HANDS INTO THE VACUUM INTAKE OR DISCHARGE FOR ANY REASON Shut off the engine remove the spark plug wire and only then use...

Страница 20: ...5 X Change engine oil and filter See engine operator s manual X Clean air filter element See engine operator s manual X Grease Impeller Shaft Bearings See Below X Check condition of fuel lines X Chec...

Страница 21: ...E OIL LEVEL The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator s Manual furnished with this truck loader B CHANGING ENGINE CRANKCASE...

Страница 22: ...to allow the engine to move 6 Using a belt tension gauge adjust the impeller drive belt tension by turning the adjustment studs on the right side of the engine an equal amount of turns 7 Adjust to ac...

Страница 23: ...ase fittings located on the left side of the machine every 50 hours or weekly whichever comes first of operation See Figure 5 3 GREASE FITTINGS Figure 5 3 Impeller Shaft Grease Fittings 5 7 WHEELS TIR...

Страница 24: ...ttachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine Scag Power Equipment approved attachments and accessories Truck Loader Lig...

Страница 25: ...21 R Section 6 NOTES...

Страница 26: ...22 Section 6 R A A A 1 2 3 4 5 6 11 5 7 8 10 9 12 13 15 14 16 19 17 21 22 18 20 23 24 26 27 2 25 28 29 30 2 21 INTAKE AND DISCHARGE ASSEMBLY...

Страница 27: ...Head 1 2 13 x 1 1 2 Flatwasher 1 2 562 x 1 375 x 109 Bracket License Plate Nut Elastic Stop 1 2 13 Nut Elastic Stop 1 4 20 Bolt Hex Head 1 4 20 x 4 Stack Assembly w Decals Disk Anti Friction Boom Weld...

Страница 28: ...24 Section 6 R 1 2 2 3 4 10 11 6 7 8 9 12 7 6 3 5 IMPELLER HOUSING ASSEMBLY...

Страница 29: ...05 Base and Frame w Decals Bolt Hex Head 7 16 14 x 3 4 Nut Serrated Flange 7 16 14 Bolt Serrated Flange 3 8 16 x 3 4 Impeller Housing Assembly TLB25 incl 6 7 8 9 12 Flatwasher 1 2 561 x 1 375 x 109 Nu...

Страница 30: ...1 12 14 13 14 11 12 15 16 17 21 21 21 21 22 23 20 18 18 18 18 19 2 24 2 25 2 26 27 32 32 30 29 31 28 33 34 35 32 35 36 28 28 32 26 27 34 33 34 35 35 37 2 3 4 2 23 39 40 41 2 42 G G 43 44 45 46 47 48 4...

Страница 31: ...g 45 Degree 1 4 28 x 813 Shaft Impeller TLB25 Key 3 8 x 3 8 x 2 1 4 Pulley Sheave 3v6 9 x 5 SK Bushing Taper SK 1 7 16 incl hardware Belt R3V x 450 5 Key 3 8 x 3 8 x 1 1 4 Hub Taper SDS 1 7 16 incl ha...

Страница 32: ...28 Section 6 R TRAILER ASSEMBLY 1 1 33 5 7 2 3 3 4 5 32 30 31 6 7 8 9 10 29 9 4 12 8 11 10 13 8 14 15 16 19 17 18 20 21 22 15 23 23 15 22 24 25 15 16 26 9 27 28 34...

Страница 33: ...9 Nut Lock Elastic Stop M12 x 1 Safety Chain Nut Serrated Flange 3 8 16 Bolt Serrated Flange 3 8 16 x 3 4 Chock Box Bolt Hex Head 5 8 11 x 5 1 2 Flatwasher 5 8 688 x 1 750 x 134 Base and Frame w Decal...

Страница 34: ...To Engine Vapor Port 1 1 1 1 2 3 19 31 29 4 5 6 1 1 8 39 7 7 9 6 8 40 25 27 26 10 11 12 13 14 11 15 13 17 18 16 17 18 16 19 13 15 11 13 12 11 20 21 11 22 23 24 23 28 34 41 34 35 23 22 38 37 36 37 33...

Страница 35: ...Carriage 1 4 20 x 7 1 2 Pigtail Side Marker Light Side Marker Light Yellow does not include 42 Screw 8 18 x 3 4 Self Tap Nut Serrated Flange 3 8 16 Side Marker Light Red does not include 42 Stop Turn...

Страница 36: ...ECALS WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL 483402 Avoid injury from burns Shut off engine Allow to cool several minutes Remove cap slowly Do not over fill 484281...

Страница 37: ...IL LIGHT R H REAR SIDE MARKER LIGHT L H REAR SIDE MARKER LIGHT R H FRONT SIDE MARKER LIGHT L H FRONT SIDE MARKER LIGHT LICENSE PLATE LIGHT TOW VEHICLE CONNECTOR WHITE GREEN YELLOW WHITE BROWN BROWN BR...

Страница 38: ...nce or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to any truck loader that is...

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