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ASSEMBLY INSTRUCTIONS

SINUS PENTA

MODULAR INVERTERS

20/

2.3.1.2.

PTICAL

IBRE

ONNECTIONS

Signal

Type of

connection

Cable

marking

From

Board

Connector

Board

Connector

IGBT command, phase U

Double

optical fibre

G-U

Control unit

ES842

OP19-

OP20

Phase U1

ES887

CN9-

CN10

IGBT command, phase V

Double

optical fibre

G-V

Control unit

ES842

OP13-

OP14

Phase V1

ES887

CN9-

CN10

IGBT command, phase W

Double

optical fibre

G-W

Control unit

ES842

OP8-OP9 Phase W1

ES887

CN9-

CN10

IGBT command, phase U1 Double

optical fibre

G-U1

Phase U1

ES887

CN1-CN4 Phase U1

ES841

OP4-OP5

IGBT command, phase V1 Double

optical fibre

G-V1

Phase V1

ES887

CN1-CN4 Phase V1

ES841

OP4-OP5

IGBT command, phase W1 Double

optical fibre

G-W1

Phase W1

ES887

CN1-CN4 Phase W1

ES841

OP4-OP5

IGBT command, phase U2 Double

optical fibre

G-U2

Phase U1

ES887

CN2-CN5 Phase U2

ES841

OP4-OP5

IGBT command, phase V2 Double

optical fibre

G-V2

Phase V1

ES887

CN2-CN5 Phase V2

ES841

OP4-OP5

IGBT command, phase W2 Double

optical fibre

G-W2

Phase W1

ES887

CN2-CN5 Phase W2

ES841

OP4-OP5

Signal

Type of

connection

Cable

marking

From

Board

Connector

Board

Connector

IGBT command, phase U

Double

optical fibre

G-U

Control unit

ES842

OP19-

OP20

Phase U1

ES887

CN9-

CN10

IGBT command, phase V

Double

optical fibre

G-V

Control unit

ES842

OP13-

OP14

Phase V1

ES887

CN9-

CN10

IGBT command, phase W

Double

optical fibre

G-W

Control unit

ES842

OP8-OP9 Phase W1

ES887

CN9-

CN10

IGBT command, phase U1 Double

optical fibre

G-U1

Phase U1

ES887

CN1-CN4 Phase U1

ES841

OP4-OP5

IGBT command, phase V1 Double

optical fibre

G-V1

Phase V1

ES887

CN1-CN4 Phase V1

ES841

OP4-OP5

IGBT command, phase W1 Double

optical fibre

G-W1

Phase W1

ES887

CN1-CN4 Phase W1

ES841

OP4-OP5

IGBT command, phase U2 Double

optical fibre

G-U2

Phase U1

ES887

CN2-CN5 Phase U2

ES841

OP4-OP5

IGBT command, phase V2 Double

optical fibre

G-V2

Phase V1

ES887

CN2-CN5 Phase V2

ES841

OP4-OP5

IGBT command, phase W2 Double

optical fibre

G-W2

Phase W1

ES887

CN2-CN5 Phase W2

ES841

OP4-OP5

BU IGBT Fault[*]

Single optical

fibre

FA-BU

Control unit

ES842

OP3

ES841

OP8

Vbus Reading

Single optical

fibre

Control unit

ES842

OP2

Phase V1

ES843

OP2

IGBT status, phase U

Single optical

fibre

ST-U

Control unit

ES842

OP16

Phase U1

ES843

OP1

IGBT status, phase V

Single optical

fibre

ST-V

Control unit

ES842

OP11

Phase V1

ES843

OP1

IGBT status, phase W

Single optical

fibre

ST-W

Control unit

ES842

OP6

Phase W1

ES843

OP1

BU IGBT Command[*]

Single optical

fibre

BO-BU

Control unit

ES842

OP4

ES841

OP5

CAUTION

NEVER apply voltage to the equipment when the optical fibre connectors are
disconnected.

NOTE

The braking units are optional.

NOTE

[*] The internal wiring for the dual configuration of the braking units is given in
section 2.5.

Содержание Sinus Penta

Страница 1: ...cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting by the use of n...

Страница 2: ...l Wiring for S74 26 2 4 1 1 Copper Cable connections 26 2 4 1 2 Optical Fibre Connections 28 2 5 Internal Wiring for the Dual Configuration of the Braking Units 32 2 5 1 Internal Wiring for Braking Un...

Страница 3: ...4 inverter modules U1 V1 W1 and braking unit 30 Figure 15 Internal wiring for S74 Inverter modules U2 V2 W2 31 Figure 16 Internal wiring of braking units BU1 BU2 34 Figure 17 ES840 1 Control board for...

Страница 4: ...iring The inverter properly dimensioned to meet the requirements of your industrial application is obtained by composing the components above This manual covers the assembly instructions of the modula...

Страница 5: ...r modules Inverter modules with splitter unit Braking units S74 0964 4C 1 2 3 1 1130 4C 1 2 3 1 1296 4C 1 2 3 2 0964 5C 6C 1 2 3 1 1130 5C 6C 1 2 3 2 1296 5C 6C 1 2 3 2 S84 1800 4C 1 5 3 2 2076 4C 1 5...

Страница 6: ...are defined as illustrated in the diagram below Figure 1 Cascade connection of the power supply modules Based on the inverter size the Power Supply Unit 2 may be either the last unit in the chain LAS...

Страница 7: ...xternal Wiring for Modular Inverters S75 and S80 M SPLIT UNIT SPLIT UNIT 230Vac 61 62 62 61 61 62 61 62 61 62 61 62 61 62 61 62 61 62 230Vac 230Vac 230Vac 230Vac 230Vac 230Vac 230Vca 230Vac SPLIT UNIT...

Страница 8: ...47 M SPLIT UNIT SPLIT UNIT 230Vac 61 62 62 61 61 62 61 62 61 62 61 62 61 62 61 62 61 62 230Vac 230Vac 230Vac 230Vac 230Vac 230Vac 230Vca 230Vac SPLIT UNIT 61 62 230Vac CTRL UNIT Figure 3 External wiri...

Страница 9: ...IT SPLIT UNIT 230Vac 61 62 62 61 61 62 61 62 61 62 61 62 61 62 61 62 61 62 230Vac 230Vac 230Vac 230Vac 230Vac 230Vac 230Vca 230Vac SPLIT UNIT SPLIT UNIT 61 62 230Vac 230Vac 61 62 CTRL UNIT Figure 4 Ex...

Страница 10: ...king units is given in section 2 5 CAUTION In case of fuse line protection always install the fuse failure detection device that disables the inverter to avoid single phase operation of the equipment...

Страница 11: ...BLY INSTRUCTIONS 11 47 2 2 External Wiring for Modular Inverters S74 230Vca 62 61 230Vca 62 230Vca 61 62 61 230Vca 230Vca 61 62 230Vca 61 62 61 62 M SPLIT UNIT SPLIT UNIT SPLIT UNIT CTRL UNIT Figure 5...

Страница 12: ...TA MODULAR INVERTERS 12 47 230Vca 62 61 230Vca 62 230Vca 61 62 61 230Vca 230Vca 61 62 230Vca 61 62 61 62 M 230Vca 61 62 SPLIT UNIT SPLIT UNIT SPLIT UNIT CTRL UNIT Figure 6 External wiring for inverter...

Страница 13: ...UCTIONS 13 47 230Vca 62 61 230Vca 62 230Vca 61 62 61 230Vca 230Vca 61 62 230Vca 61 62 61 62 M 230Vca 61 62 SPLIT UNIT SPLIT UNIT SPLIT UNIT SPLIT UNIT 230Vca 61 62 CTRL UNIT Figure 7 External wiring f...

Страница 14: ...power supply unit must always be precharged Failure to do so will damage the inverter as well as its power supply unit NOTE Details on the reactors are given in Single phase Output Reactors for Modula...

Страница 15: ...8 pin 9 9 Connections required from control unit to power supply unit 1 control signals for power supply unit 1 from power supply unit 1 to power supply unit 2 control signals for power supply unit 2...

Страница 16: ...ic material typical damping 0 22dB m with connectors type Agilent HFBR 4503 4513 N 15 connections if an optional braking unit is installed Figure 8 Single optical fibre connector Connections required...

Страница 17: ...ate V signal from control unit to splitter unit in inverter leg W1 gate W signal from splitter board in inverter module U1 to inverter leg U1 phase U1 gate signal from splitter board in inverter modul...

Страница 18: ...ed cable C U Control unit ES842 CN14 Phase U1 ES887 CN15 Control signals phase V 9 pole shielded cable C V Control unit ES842 CN11 Phase V1 ES887 CN15 Control signals phase W 9 pole shielded cable C W...

Страница 19: ...R1 4 Phase U2 ES841 MR1 2 24VD Power supply driver boards ES841 phase V2 Unipolar cable 1mm2 24V GV2 Phase U2 ES841 MR1 3 Phase V2 ES841 MR1 1 0VD Power supply driver boards ES841 phase V2 Unipolar ca...

Страница 20: ...e G V Control unit ES842 OP13 OP14 Phase V1 ES887 CN9 CN10 IGBT command phase W Double optical fibre G W Control unit ES842 OP8 OP9 Phase W1 ES887 CN9 CN10 IGBT command phase U1 Double optical fibre G...

Страница 21: ...ASSEMBLY INSTRUCTIONS 21 47 The diagram below illustrates the connections required for the components of the modular inverter model Figure 10 Internal wiring for inverters S75 and S80 Power supply 1...

Страница 22: ...ASSEMBLY INSTRUCTIONS SINUS PENTA MODULAR INVERTERS 22 47 Figure 11 Internal wiring for inverters S75 and S80 Power supply 1 Inverter modules U1 V1 W1 and Braking Unit...

Страница 23: ...SINUS PENTA MODULAR INVERTERS ASSEMBLY INSTRUCTIONS 23 47 Figure 12 Internal wiring for inverters S75 and S80 Power supply 2 3 and Inverter modules U2 V2 W2...

Страница 24: ...board in inverter module V1 to inverter leg V2 control signals phase V2 from splitter board in inverter module W1 to inverter leg W2 control signals phase W2 N 10 connections with unipolar twisted pa...

Страница 25: ...g control board mounted on inverter leg V1 signal VB from control unit to bus voltage reading control board mounted on inverter leg U1 sense signal U from control unit to bus voltage reading control b...

Страница 26: ...Pole shielded cable C W Control unit ES842 CN8 Phase W1 ES887 CN15 Control signals phase U1 9 Pole shielded cable C U1 Phase U1 ES887 CN16 Phase U1 ES841 CN3 Control signals phase V1 9 Pole shielded...

Страница 27: ...e U2 ES841 MR1 2 24VD Power supply driver boards ES841 phase V2 Unipolar cable 1mm2 24V GV2 Phase U2 ES841 MR1 3 Phase V2 ES841 MR1 1 0VD Power supply driver boards ES841 phase V2 Unipolar cable 1mm2...

Страница 28: ...lt phase V single optical fibre FA V Control unit ES842 OP10 Phase V1 ES887 CN7 IGBT fault phase W single optical fibre FA W Control unit ES842 OP5 Phase W1 ES887 CN7 IGBT fault phase U1 single optica...

Страница 29: ...SINUS PENTA MODULAR INVERTERS ASSEMBLY INSTRUCTIONS 29 47 Figure 13 Internal wiring for S74 Inverter modules U1 V1 W1...

Страница 30: ...ASSEMBLY INSTRUCTIONS SINUS PENTA MODULAR INVERTERS 30 47 Figure 14 Internal wiring for S74 inverter modules U1 V1 W1 and braking unit...

Страница 31: ...SINUS PENTA MODULAR INVERTERS ASSEMBLY INSTRUCTIONS 31 47 Figure 15 Internal wiring for S74 Inverter modules U2 V2 W2...

Страница 32: ...from driver board in inverter leg W to driver board in braking unit BU1 power supply 24 BU1 driver board from driver board in braking unit BU1 to driver board in braking unit BU2 power supply 24 BU2...

Страница 33: ...41 MR1 4 BU1 ES841 MR1 2 24V Power supply driver board BU2 Unipolar cable 1mm2 24V BU2 BU1 ES841 MR1 3 BU2 ES841 MR1 1 0V Power supply driver board BU2 Unipolar cable 1mm2 BU1 ES841 MR1 4 BU2 ES841 MR...

Страница 34: ...ASSEMBLY INSTRUCTIONS SINUS PENTA MODULAR INVERTERS 34 47 Figure 16 Internal wiring of braking units BU1 BU2...

Страница 35: ...nd ES843 The first board is located on the front part of the supply module the remaining two boards are located on the front part of each inverter module Remove the front covers made of Lexan by loose...

Страница 36: ...ntrol unit remove the keypad if fitted see Remoting the Display Keypad section in the Sinus Penta s Installation Instructions manual remove the cover of the terminal board after removing its fastening...

Страница 37: ...SINUS PENTA MODULAR INVERTERS ASSEMBLY INSTRUCTIONS 37 47 2 You can then reach the connectors in ES842 interface board Figure 21 The ES842 interface board...

Страница 38: ...U1 V1 W1 remove the covers of the splitter unit after removing the fastening screws Figure 22 The ES887 Splitter board 5 Use the connection cable kit to connect the inverter components to each other...

Страница 39: ...d ON ON Master Slave configuration The Master Slave configuration of the ES840 1 board shall be the same as the Master Slave configuration of the power supply units where it is installed on The power...

Страница 40: ...supply unit 1 The first power supply unit in the chain FIRST Power Supply 1 set up as the Master maximum number 3 cascade connected power supply units for Sizes S80 S90 CN3 Power supply unit 2 The fi...

Страница 41: ...een 15V Comes on when positive 15V supply is applied Green 15V Comes on when negative 15V supply is applied Green 5V Comes on when 5V supply is applied Green PT1 FAULT FAULT of the thermoswitch in leg...

Страница 42: ...ion plates for the inverter sections see Figure 25 Cable raceway covers see Figure 25 Linking tubes for wiring internal to the modules see Figure 26 Bottom covers see Figure 26 Velcro items for cover...

Страница 43: ...to fix the junction plates rivets to fix the bottom covers You can mount wiring accessories once you have mounted the power modules and you have fitted the Lexan covers 1 Install the cable raceway Ta...

Страница 44: ...ns E the junction plates are to be fitted using the pre cut slots Fix the junction plates using the fasteners supplied Figure 29 Junction plates installed between two inverter modules 3 Wire the inter...

Страница 45: ...OSSES mH A TYPE L H P M E G mm kg W IM0126404 Input 0 023 945 C 300 320 240 100 250 143 9x24 67 752 IM0126444 Input 0 018 1260 C 360 375 280 120 250 200 12 82 1070 4 1 2 5T 6T CLASS AC LINE REACTORS I...

Страница 46: ...ASSEMBLY INSTRUCTIONS SINUS PENTA MODULAR INVERTERS 46 47 Figure 31 Mechanical features of a 3 phase reactor...

Страница 47: ...1 4T 5T 6T CLASS SINGLE PHASE AC REACTORS REACTOR MODEL USAGE RATINGS DIMENSIONS HOLE WGT LOSSES mH A L H P1 M E G P mm kg W IM0141782 Output 0 015 1250 260 430 310 136 200 270 385 9x24 100 940 H P1...

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