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INSTALLATION KIT# 17-0108

1984-1989 Big Twins and
1986-1987 Sportsters

 

(Crankcase vented only.)

(See line drawing on page 6.)

1. Remove  existing  air  cleaner  assembly  and

related  hardware,  if  applicable.  Refer  to
authorized Harley-Davidson Service Manual as
needed.

2. Prepare air cleaner backplate.

A. 1984-1989 Big Twins - Press plug #50-8312

into  hole  “B”  in  backplate.   Apply  Teflon
tape  or  thread  lubricant  to  threads  and
screw crankcase breather vent elbow fitting
#50-8110 into hole “A.”  (See Figure A)

B. 1986 and 1987 Sportsters - Press plug

#50-8312  into  hole  “A”  in  backplate.
Apply Teflon tape or thread lubricant to
threads  and  screw  crankcase  breather
vent elbow fitting, #50-8110 into hole “B.”
(See Figure A)

3. Mount  air  cleaner  support  bracket  #17-0311

(two required) from air cleaner support holes
in  cylinder  heads  with 

5

16

 

-18  x  1

1

4

”  bolts  and

lockwashers. Do not tighten bracket completely
at this time.

NOTE - Backplate screws supplied with this kit  have
thread locking compond on threads. If screw without
thread  locking  compound  is  used,  a  thread  locking
compound such as Loctite 242 must be applied, and
screws properly tightened.

4. Attach backplate to carb and determine number

of shims or washers required to fill gap between
backplate and mounting bracket.

5. Insert 

5

16 

-18 bolts of appropriate length through

backplate,  shims,  mounting  bracket,  and
lockwasher.

6. Tighten all mounting hardware.
7. Insert vent hose connector #50-8111 into end

of  existing  crankcase  vent  hose,  place  S&S
crankcase vent hose #17-0113 over other end
of  connector,  and  secure  with  hose  clamp.
Place second clamp over vent hose and attach
end  of  hose  to  elbow  fitting  #50-8110  in
backplate.  Secure with clamp. See Picture 1.

8. Install filter element and air cleaner cover. Secure

with three air cleaner cover screws #50-0072 to
complete installation.

9. Start motorcycle, inspect for leaks, and test ride.

Engine should run smoothly after proper warm-
up.  Surging  or  misfire  may  indicate  lean
carburetion. If necessary, consult professional
mechanic  regarding  possible  need  to  install
correct carburetor jetting.

INSTALLATION KIT# 17-0100, 17-0101

1993-up Big Twins,
1991-up Sportsters, and
1999-up Carbureted and Single Runner

      Fuel Injected Twin Cams

(See line drawing on page 7.)

1. Remove  existing  air  cleaner  assembly  and

related  hardware  including  cylinder  head
breather fittings if applicable. Refer to authorized
Harley-Davidson Service Manual as needed.

2. Assemble both head breather bolt assemblies

as pictured in line drawing.

3. Screw breather assemblies into breather vent

holes in the heads. Do not tighten completely
at this time.

4. Install  rubber  T-hose  #17-0339  over  cylinder

head breather fittings with hose tee toward rear
of engine. Hose must not be kinked or otherwise
obstructed, and should be trimmed to length as
needed. Once proper fit is obtained, secure T-
hose to breather fittings with black tie-wraps or
metal clamps provided. (See Picture 2)

5. Tighten the head breather vent bolts.

NOTE  -  Use  Loctite  262  (Red)  on  breather  fitting  to
head threads.

B

Picture 1

 Crankcase vent hose 1984-92 V

2.

3

Содержание Air Cleaner

Страница 1: ...relief passages in crankcase and or cylinder heads must not be plugged as gasket failure and oil leakage may result INTRODUCTION Installing an S S air cleaner on a stock carburetor is simple and strai...

Страница 2: ...aner backplate B Ironhead Sportsters normally utilize bracket 17 0093 which attaches to front intake lifter guide bolt and air cleaner back plate NOTE Backplate screws supplied with this kit have thre...

Страница 3: ...of existing crankcase vent hose place S S crankcase vent hose 17 0113 over other end of connector and secure with hose clamp Place second clamp over vent hose and attach end of hose to elbow fitting...

Страница 4: ...eded Shims are only used on fuel injected models See Picture 3 Item B 10 Place wire tie or metal clamp over tee of T hose insert 1 2 steel tube 50 8121 part way into tee and tighten clamp Then slide s...

Страница 5: ...ompound such as Loctite 242 must be applied and screws properly tightened 7 Remove backplate and breather screw assemblies then install shims and reinstall breather screw assemblies Do not tighten at...

Страница 6: ...ortster with stock carburetor Part 17 0199 1984 89 Big Twin 1986 87 Sportster with stock carburetor Part 17 0108 8a 8b 8c 8d 8e 8e 7a 27 37 26 25 21 21 20 23 22 3 2 5 20 1 18 28 23 20 14a 16 20 5 6a 1...

Страница 7: ...d 1991 up Sportster with stock carburetor Part 17 0100 1994 up Buell with stock carburetor Part 17 0105 1999 up Twin Cam with stock carburetor or single runner fuel injection Part 17 0101 14b 1993 up...

Страница 8: ...Air Cleaner Assemblies for Stock Carburetors Parts and Mounting Hardware 17 Vent hose 1991 up XL Part 17 0365 18 90 Elbow fitting Part 50 8110 19 Hose fitting Part 50 8121 20 Flatwasher 1 4 Part 50 70...

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