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INSTALLATION STEPS:

Once you are satisfied with the position of the Particle Separator, tighten the 

Straps, double check that all mounting screws and nuts are tight and that they 

are securely mounting the Particle Separator on the roll cage. Tools Needed: 

13mm Wrench, 5mm Hex Key

7

The Power, Ground, and Accessory Wire go to the corresponding posts of the 

vehicle buss bar. If you don’t have a buss bar, the Power and Ground can go 

to the battery, and the Accessory wire can go to a keyed power source. Use 

the Posi-Seal (

N

) and Wire (

Q

) to extend the ACC wire and use Posi-Tap (

M

) to 

connect to the switched power source.

9

Route the Fan Connectors up to the particle separator and plug them in. There 

are 2 fans in the Helmet Particle Separator, the scavenge fan that separates 

the dust, and the blower fan that forces fresh air into your helmet, the 

connectors are identical. 

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Familiarize yourself with the Wire Harness (

K

). It has a red Power Wire 

(BATT), a black Ground Wire (GND), an orange Accessory Wire (ACC), dual 

Fan Connectors, and labeled female spade terminals for the supplied Rocker 

Switch.

8

Cut a 13/16” by 1 7/16” hole in the desired mounting location for the Rocker 

Switch. Use a file to slowly open up the hole for a precise fit. Plug the female 

spade terminals into the corresponding male spades on the Toggle Switch. 

Optional, if you choose to use your own 2 post switch wire #2 & #6 together on 

one post, and #3 on the other post, then exclude #7 & #8 which are grounds.

10

Double check to make sure all connectors are plugged in and secured. Turn 

the ignition and switch on and make sure air is blowing out the blower and 

exhaust ports of the Particle Separator. If the exhaust fan does not turn on, 

double check your electrical wiring. Your installation is now complete. Enjoy 

your new Helmet Particle Separator!

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