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Truck Master 2500

7

2.2 Specifications

Description

Minimum

Maximum

Ambient temperature, operation

Below 0°C - see chapter 5.3

-20°C

55°C

Ambient temperature, storage

-20°C

55°C

Humidity 

-

100%

Intake temperature, suction side 

-

60°C

Intake temperature, service liquid

-

60°C

Service liquid pipe connection, dimension

¾”

-

Service liquid pipe connection, length

-

6 m

Noise level

-                                  

80 dB(A)

Water volume

-

34 L

Maximum radial load on drive shaft

-

3480 N

Heat input for cooler calculation

1200 rpm

33 kW

-

1300 rpm

36 kW

-

1400 rpm

41 kW

-

1500 rpm

48 kW

-

Revolutions

1200 rpm

1500 rpm

Pressure

150 mbar abs.

1 bar(g)

Lubricating grease

Type of grease

SKF LGWA2

Automatic lubrication

SKF LAGD 125/WA2

Weight

321 kg

A failure to meet these specifications may result in damage to the pump

Содержание TRUCK MASTER 2500

Страница 1: ...UCTION MANUAL FOR SAMSON LIQUID RING PUMP TRUCK MASTER 2500 INSTRUCTION MANUAL LIQUID RING PUMP Technical data Design of a system Installation and start up Service Troubleshooting Spare parts HPR TRUC...

Страница 2: ...tor Wet and dry gas 9 2 4 Handling and transport 10 2 5 Pump storage and draining procedure 11 3 Design of a system 12 3 1 Function and design of a liquid separator 13 3 2 Air cooling with fan cooler...

Страница 3: ...1 5 3 Winterization 21 5 4 Lubrication of bearings 22 5 5 Inspection and cleaning of service liquid s supply pipe 22 5 6 Inspection and cleaning of internal channels 22 6 Troubleshooting 23 7 Spare pa...

Страница 4: ...dards DS EN ISO 12100 2011 Safety of machinery General principles for design Risk assessment and risk reduction DS EN 1012 2 A1 2009 Compressors and Pumps Safety requirements Part 2 Vacuum pumps The s...

Страница 5: ...ons The pump must only be used with media that is not aggressive to the pump s materials See section 7 for components and materials Inlet of foreign objects can damage the pump The pump is designed ex...

Страница 6: ...6 2 1 Dimensions 2 TECHNICAL DATA DOC1627354_1D 498 300 400 647 1074 549 312 48 k6 270 579 20 M16x2 107 180 100 DOC1627354_1D...

Страница 7: ...d pipe connection dimension Service liquid pipe connection length 6 m Noise level 80 dB A Water volume 34 L Maximum radial load on drive shaft 3480 N Heat input for cooler calculation 1200 rpm 33 kW 1...

Страница 8: ...65 2322 Flow Dry 1464 1866 2053 2144 2243 2282 2170 Consumption kW 64 Torque Nm 407 2 3 2 Pressure Pressure bar g 0 0 25 0 5 0 75 1 1200 rpm Flow m h 1300 1226 1179 1070 993 Consumption kW 39 43 49 54...

Страница 9: ...2 3 4 Correction factor Wet and dry gas Suction pressure Vacuum 80 70 60 50 40 30 20 Correction factor wet gas KWet 1 34 1 28 1 15 1 13 1 09 1 08 1 07 The performance of the pump can thereby be calcu...

Страница 10: ...The pump must be inspected for damages upon delivery If the pump is damaged it must not be used and the damage must be reported to the manufacturer Ensure that the pump s identification plate is intac...

Страница 11: ...eration for a longer period of time after use its service liquid must be drained and the liquid supply to the pump must be shut off When emptying the pump it is important that all chambers inside the...

Страница 12: ...12 3 DESIGN OF A SYSTEM DOC1627390 Pos Description 1 Liquid ring pump 2 Non return valve 3 4 way valve 4 Vacuum limiter 5 Service liquid valve 6 Fan cooler 7 Liquid separator 8 Dome valve...

Страница 13: ...more than 50 m s and this must be reduced to 3 m s Below you find an illustration showing how to reduce the speed and control that no water will be in contact with the high velocity air stream The ro...

Страница 14: ...tween the heat input and the heat output So basically there are only two things that can lower the operation temperature Reduce the heat input or increase the heat output The amount of water has no or...

Страница 15: ...e water flow through the cooler will also affect the cooling capacity DOC1627392 Typical fan cooler characteristic Practical calculation example The truck is used mostly to work with an operation pres...

Страница 16: ...gn the liquid separator so that almost 100 of the water is separated from the air However the air will be heated up and thereby it can content more water Also the relative humidity will go up and end...

Страница 17: ...r surface therefore will become a higher temperature than the measured temperature on the discharge side of the pump Cavitation will therefore start at a lower temperature and the maximum discharge te...

Страница 18: ...mediate before connecting the pipes remove protective covers Connection of the pump s suction and pressure pipe connections must be made with a gasket in between C The M16 bolts must be tightened with...

Страница 19: ...see illustration below 4 4 Transmission The pump can be connected direct or through belt transmission For belt transmission it must be ensured that the permissible radial force is not exceeded See spe...

Страница 20: ...damage to the pump 4 6 Direction of rotation Check the direction of rotation by briefly starting the pump The direction of rotation of the rotor must correspond to the direction arrow Below left a rig...

Страница 21: ...eparator While the pump is stopped the liquid separator must be drained to remove contaminants 5 2 Check grease cartridges If the pump is equipped with an automatic lubrication feature It must be insp...

Страница 22: ...he bearings must be lubricated with grease of type SKF LGWA2 per 500 duty hours It is recommended to lubricate the bearings while pump is running NDE DE DOC1627356_7 DOC1627356_7 Lubrication interval...

Страница 23: ...el or lower the temperature of the service liquid inlet The start up power is too high Too much service liquid in the pump prior to start up Noise at start up and possible overload of the power supply...

Страница 24: ...IRMATION NO A NO MANUFACTURING DATE SERIAL NO CE CONFORMITY MARK Location of ID plate Configuration example Type Model Rotation Rotor type Pump housing Shell Flow plates Mechanical shaft seals Gaskets...

Страница 25: ...ump housing Cast iron EN GJL 250 EN1561 S Shell Cast iron EN GJL 250 EN1561 S Flow plates Cast iron EN GJL 250 EN1561 S Bronze GC CU Sn10 DIN1705 B Mechanical shaft seals NBR AISI 316 0 Gaskets Oakens...

Страница 26: ...26 6 52 51 13 47 44 58 4 15 12 34 16 53 56 50 49 3 35 2 41 5 1 24 32 17 22 45 48 36 7 3 Spare parts...

Страница 27: ...Truck Master 2500 27 8 11 9 18 37 39 10 40 7 20 26 30 27 42 26 21 23 25 31 33 46 14 29 19 28 38 54 55 57 43 DOC1627359_1 Included in gasket set...

Страница 28: ...5017 Retainer 2 Stainless steel 13 1615019 Bearing cover DE 1 Cast iron 14 1615020 Bearing cover NDE 1 Cast iron 15 1615021 Rear cap 2 Stainless steel 16 1615022 Foot bracket 2 Steel 17 1615024 Pipe f...

Страница 29: ...5 Allen screw 6 Steel 46 910300476 Allen screw 8 Steel 47 930200020 Shaft nut 2 Steel 48 1624020 Sticker Warning 2 Plastic foil 49 1634773 Thread nipple 2 Brass 50 915000215 Push in nipple 2 Brass 51...

Страница 30: ...model F12 110 125 ISO Machinined 1 1634623 2 Adapte Machined 1 1615032 1 Title Qty Part number Pos DOC1627361_2 7 14 8 5 4 2 12 10 13 11 1 3 4 9 6 DOC1627361_2 Pos Part number Description Qty Material...

Страница 31: ...l flow plate 1 mm 2 Paper 11 1615015 Gasket for pump cover housing 5 mm 2 Rubber 35 922100085 O ring 134 30x5 70 2 Rubber 36 922100370 O ring 20 0x2 5 2 Rubber 37 922100371 O ring 23 39x3 53 4 Rubber...

Страница 32: ...ial 1 1629239 Mandrel radial shaft seal 50 60 1 Plastic 2 1629237 Machined bearing cap complete 1 Steel 3 1629190 Bearing mounting tool set NDE 1 Steel 4 1629191 Bearing mounting tool set DE 1 Steel 5...

Страница 33: ...Truck Master 2500 33 Notes...

Страница 34: ...34 Notes...

Страница 35: ...Truck Master 2500 35 Notes...

Страница 36: ...ough to simply produce a pump Products must be refined so the customer can concentrate on what they do best We therefore offer a wide range of standardised components that allow our customers to build...

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