Samson TRUCK MASTER 2500 Скачать руководство пользователя страница 26

26

Rulleleje Sfærisk 21311 E

Spherical roller bearings 21311 E

1

930000317

58

 

Test

1

Slange 

automatsmør

ing KI

57

 

Test

1

Slange 2 

automatsmør

ing KI

56

M6 Washer 6,4/12,5x1,6 DIN 125A A4

M6 Washer 6,4/12,5x1,6 DIN 125A

2

910100125

55

M6x20 Insexskrue DIN 912 rustfri A4

M6x20 Allen bolt A4

2

910300447

54

Push-in hex Nipple Ø8 / G1/4" internal thread

Push-in hex Nipple Ø8 / G1/4" internal thread

2

915000214

53

Automatic lubricatorLAGD 125/WA2

Automatic lubricatorLAGD 125/WA2

2

915000225

52

Brackets for automatic lubrication

Brackets for automatic lubrication

2

915000232

51

Push-in Nipple G1/4",external thread

Push-in Nipple G1/4",external thread

2

915000215

50

Nippelmuffe G1/4 - M8x1,25

Test

2

915000216

49

Sticker Warning!

Sticker Warning!

2

1624020

48

Akselmøtrik KM 11  M55x2,0

LOCK NUT KM 11  M55x2,0

2

930200020

47

M16x30 Insexskrue DIN 912 8.8 FZB

M16x30 Allen screw DIN 912 8.8 FZB

8

910300476

46

M10x130 Insexskrue DIN912 8.8FZB

M10x130 Allen screw DIN 912 8.8 FZB

6

910300472

45

Låseskive MB 11

Lock Washer MB 11

2

930200016

44

Kugleleje 6311

Ball bearing 6311

1

930000314

43

Slangenippel 20 1/2"

Hose nipple 20 ½”

1

925000246

42

Simmerring 50x72x8 DIN 3760A NBR TYpe: OA

Sealing ring 50x7x8 DIN 3760A NBR TYpe: OA

1

922200266

41

Simmerring 60x80x8 DIN 3760A NBR TYpe: CB/OA

Sealing ring 60x80x8 DIN 3760A NBR TYpe: CB/OA

2

922200225

40

O-ring Ø30,0x3,0 NBR Shore 70

O-ring Ø30,0x3,0 NBR Shore 70

4

922100369

39

O-ring Ø113,97x2,62 NBR Shore 70

O-ring Ø113,97x2,62 NBR Shore 70

3

922100368

38

O-ring Ø23,39x3,53 NBR Shore 70

O-ring Ø23,39x3,53 NBR Shore 70

4

922100371

37

O-ring Ø20,0x2,5 NBR Shore 70

O-ring Ø20,0x2,5 NBR Shore 70

2

922100370

36

O-ring 134,30x5,70 NBR70

O-ring 134,30x5,70 NBR70

2

922100085

35

Mekanisk akseltætning NBR

Mechanical shaft seal NBR

2

922000265

34

Grease nipple M8x1,25 H1

Grease nipple M8x1,25 H1

2

915000050

33

Pasfeder 14x9x70 DIN6885A

Feather key 14x9x70 DIN6885A

1

915000023

32

Prop 1/8" sort konisk indvendig sekskant

Plug 1/8” black conical hexagon

4

910300281

31

Prop 3/8" sort konisk Unbrako DIN 906

Plug 3/8” black conical hexagon.

5

910300188

30

Monteringsmuffe 1"x20mm messing

Mounting sleeve 1"x20mm Brass

1

1615040

29

Prop 1/4" sort konisk Unbrako DIN 906

Prop 1/4 "black conical Unbrako DIN 906

4

910300185

28

Plug ½” black conical hexagon.

Plug ½” black conical hexagon.

2

910300184

27

Plug 1" black conical hexagon.

Plug 1" black conical hexagon.

6

910300182

26

M12x55 Allen screw DIN 912 8.8 FZB

M12x55 Allen screw DIN 912 8.8 FZB

4

910300080

25

M12x35 Allen bolt DIN912 8.8

M12x35 Allen bolt DIN912 8.8

16

910300075

24

M12x30 Allen screw DIN 912 8.8 FZB

M12x30 Allen screw DIN 912 8.8 FZB

4

910300072

23

M16 Washer 17/30x3 DIN 125B A4

M16 Washer 17/30x3 DIN 125B A4

24

910100148

22

M16x50 Allen screw DIN 912 8.8 FZB

M16x50 Allen screw DIN 912 8.8 FZB

16

910300102

21

Styrebøsning D24/d18x18

Pilote bushing D24/d18x18

4

1620203

20

Prop 1" 6kant masiv messing

Plug hex solid 1" Brass 

2

1615030

19

Rør for vandforsyning

Pipe for water supply

1

1615025

18

Rør fittings 1" Ø20

Pipe fittings 1 "Ø20

1

1615024

17

Fodbeslag KI

Foot bracket KI

2

1615022

16

Bagdæksel for Ø60 aksel

Rear cap f/Ø60 Shaft

2

1615021

15

Bearing cover, machined

Bearing cover, machined

1

1615020

14

Lejedæksel m/ hul for aksel bearbejdet

Bearing cover w/hole for pump shaft, machined

1

1615019

13

Modringsholder

Retainer

2

1615017

12

Pakning 5mm NBR

Gasket 5mm

2

1615015

11

Flovplade, bearbejdet

Flow plate, machined

1

1615014

10

Pakning for Truck Master 2500 0,5mm

Gasket for Truck Master 0,5mm

2

1615013

9

Svøb, bearbejdet.

Pump covering, machined

1

1615012

8

Pakning for KI

Gasket for KI

2

1615011

7

Flovplade, bearbejdet

Flow plate, machined

1

1615010

6

Rotor Truck Master 2500 R

Rotor Truck Master 2500 R

1

1615005

5

Lejehus Truck Master 2500 bearbejdet

Bearing housing Truck Master 2500 machined

2

1615003

4

Pumpehus, bearbejdet

Pump housing, machined

2

1615002

3

Direction arrow

Direction arrow

1

106946

2

Serial number plate 25x125 mm

Serial number plate 25x125 mm

1

106912

1

Title

Title

Qty

Part number

Pos

8

6

52

51

DOC1627359_1

13

47

44

58

4

15

12

34

16

53

56

50

49

3

35

11

9

18

37

39

10

40

2

41

5

1

7

20

24

26

30

27

32

42

26

17

21

22

23

25

31

33

45

46

48

14

29

19

28

38

36

54

55

57

43

7.3  Spare parts

*

*

*

*

Содержание TRUCK MASTER 2500

Страница 1: ...UCTION MANUAL FOR SAMSON LIQUID RING PUMP TRUCK MASTER 2500 INSTRUCTION MANUAL LIQUID RING PUMP Technical data Design of a system Installation and start up Service Troubleshooting Spare parts HPR TRUC...

Страница 2: ...tor Wet and dry gas 9 2 4 Handling and transport 10 2 5 Pump storage and draining procedure 11 3 Design of a system 12 3 1 Function and design of a liquid separator 13 3 2 Air cooling with fan cooler...

Страница 3: ...1 5 3 Winterization 21 5 4 Lubrication of bearings 22 5 5 Inspection and cleaning of service liquid s supply pipe 22 5 6 Inspection and cleaning of internal channels 22 6 Troubleshooting 23 7 Spare pa...

Страница 4: ...dards DS EN ISO 12100 2011 Safety of machinery General principles for design Risk assessment and risk reduction DS EN 1012 2 A1 2009 Compressors and Pumps Safety requirements Part 2 Vacuum pumps The s...

Страница 5: ...ons The pump must only be used with media that is not aggressive to the pump s materials See section 7 for components and materials Inlet of foreign objects can damage the pump The pump is designed ex...

Страница 6: ...6 2 1 Dimensions 2 TECHNICAL DATA DOC1627354_1D 498 300 400 647 1074 549 312 48 k6 270 579 20 M16x2 107 180 100 DOC1627354_1D...

Страница 7: ...d pipe connection dimension Service liquid pipe connection length 6 m Noise level 80 dB A Water volume 34 L Maximum radial load on drive shaft 3480 N Heat input for cooler calculation 1200 rpm 33 kW 1...

Страница 8: ...65 2322 Flow Dry 1464 1866 2053 2144 2243 2282 2170 Consumption kW 64 Torque Nm 407 2 3 2 Pressure Pressure bar g 0 0 25 0 5 0 75 1 1200 rpm Flow m h 1300 1226 1179 1070 993 Consumption kW 39 43 49 54...

Страница 9: ...2 3 4 Correction factor Wet and dry gas Suction pressure Vacuum 80 70 60 50 40 30 20 Correction factor wet gas KWet 1 34 1 28 1 15 1 13 1 09 1 08 1 07 The performance of the pump can thereby be calcu...

Страница 10: ...The pump must be inspected for damages upon delivery If the pump is damaged it must not be used and the damage must be reported to the manufacturer Ensure that the pump s identification plate is intac...

Страница 11: ...eration for a longer period of time after use its service liquid must be drained and the liquid supply to the pump must be shut off When emptying the pump it is important that all chambers inside the...

Страница 12: ...12 3 DESIGN OF A SYSTEM DOC1627390 Pos Description 1 Liquid ring pump 2 Non return valve 3 4 way valve 4 Vacuum limiter 5 Service liquid valve 6 Fan cooler 7 Liquid separator 8 Dome valve...

Страница 13: ...more than 50 m s and this must be reduced to 3 m s Below you find an illustration showing how to reduce the speed and control that no water will be in contact with the high velocity air stream The ro...

Страница 14: ...tween the heat input and the heat output So basically there are only two things that can lower the operation temperature Reduce the heat input or increase the heat output The amount of water has no or...

Страница 15: ...e water flow through the cooler will also affect the cooling capacity DOC1627392 Typical fan cooler characteristic Practical calculation example The truck is used mostly to work with an operation pres...

Страница 16: ...gn the liquid separator so that almost 100 of the water is separated from the air However the air will be heated up and thereby it can content more water Also the relative humidity will go up and end...

Страница 17: ...r surface therefore will become a higher temperature than the measured temperature on the discharge side of the pump Cavitation will therefore start at a lower temperature and the maximum discharge te...

Страница 18: ...mediate before connecting the pipes remove protective covers Connection of the pump s suction and pressure pipe connections must be made with a gasket in between C The M16 bolts must be tightened with...

Страница 19: ...see illustration below 4 4 Transmission The pump can be connected direct or through belt transmission For belt transmission it must be ensured that the permissible radial force is not exceeded See spe...

Страница 20: ...damage to the pump 4 6 Direction of rotation Check the direction of rotation by briefly starting the pump The direction of rotation of the rotor must correspond to the direction arrow Below left a rig...

Страница 21: ...eparator While the pump is stopped the liquid separator must be drained to remove contaminants 5 2 Check grease cartridges If the pump is equipped with an automatic lubrication feature It must be insp...

Страница 22: ...he bearings must be lubricated with grease of type SKF LGWA2 per 500 duty hours It is recommended to lubricate the bearings while pump is running NDE DE DOC1627356_7 DOC1627356_7 Lubrication interval...

Страница 23: ...el or lower the temperature of the service liquid inlet The start up power is too high Too much service liquid in the pump prior to start up Noise at start up and possible overload of the power supply...

Страница 24: ...IRMATION NO A NO MANUFACTURING DATE SERIAL NO CE CONFORMITY MARK Location of ID plate Configuration example Type Model Rotation Rotor type Pump housing Shell Flow plates Mechanical shaft seals Gaskets...

Страница 25: ...ump housing Cast iron EN GJL 250 EN1561 S Shell Cast iron EN GJL 250 EN1561 S Flow plates Cast iron EN GJL 250 EN1561 S Bronze GC CU Sn10 DIN1705 B Mechanical shaft seals NBR AISI 316 0 Gaskets Oakens...

Страница 26: ...26 6 52 51 13 47 44 58 4 15 12 34 16 53 56 50 49 3 35 2 41 5 1 24 32 17 22 45 48 36 7 3 Spare parts...

Страница 27: ...Truck Master 2500 27 8 11 9 18 37 39 10 40 7 20 26 30 27 42 26 21 23 25 31 33 46 14 29 19 28 38 54 55 57 43 DOC1627359_1 Included in gasket set...

Страница 28: ...5017 Retainer 2 Stainless steel 13 1615019 Bearing cover DE 1 Cast iron 14 1615020 Bearing cover NDE 1 Cast iron 15 1615021 Rear cap 2 Stainless steel 16 1615022 Foot bracket 2 Steel 17 1615024 Pipe f...

Страница 29: ...5 Allen screw 6 Steel 46 910300476 Allen screw 8 Steel 47 930200020 Shaft nut 2 Steel 48 1624020 Sticker Warning 2 Plastic foil 49 1634773 Thread nipple 2 Brass 50 915000215 Push in nipple 2 Brass 51...

Страница 30: ...model F12 110 125 ISO Machinined 1 1634623 2 Adapte Machined 1 1615032 1 Title Qty Part number Pos DOC1627361_2 7 14 8 5 4 2 12 10 13 11 1 3 4 9 6 DOC1627361_2 Pos Part number Description Qty Material...

Страница 31: ...l flow plate 1 mm 2 Paper 11 1615015 Gasket for pump cover housing 5 mm 2 Rubber 35 922100085 O ring 134 30x5 70 2 Rubber 36 922100370 O ring 20 0x2 5 2 Rubber 37 922100371 O ring 23 39x3 53 4 Rubber...

Страница 32: ...ial 1 1629239 Mandrel radial shaft seal 50 60 1 Plastic 2 1629237 Machined bearing cap complete 1 Steel 3 1629190 Bearing mounting tool set NDE 1 Steel 4 1629191 Bearing mounting tool set DE 1 Steel 5...

Страница 33: ...Truck Master 2500 33 Notes...

Страница 34: ...34 Notes...

Страница 35: ...Truck Master 2500 35 Notes...

Страница 36: ...ough to simply produce a pump Products must be refined so the customer can concentrate on what they do best We therefore offer a wide range of standardised components that allow our customers to build...

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