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EB

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14t_EN

June 2023 edition

Subject to technical changes

Safety instructions and safety measures

 

The start-up and shut-down processes are a part of the 
operating process and as such, are not a part of these 
installation and operating instructions. PFEIFFER cannot make 
a statement about these processes, as the operational details 
(e.g. differential pressures and temperatures) differ 
individually and are only known to the operator.

Obligation of operating personnel to exercise diligence

Operating personnel must be familiar with this installation and 
operating manual and the applicable documents and comply 
with the indicated hazard information, warning information and 
other information. Furthermore, operating personnel must be 
familiar with the applicable regulations concerning occupational 
safety and accident prevention and observe them.

Applicable standards and directives

The valve ful

fi

 ls the requirements of the following European 

Directives: 

 

2014/68/EU Pressure Equipment Directive

 

2006/42/EC Machinery Directive

 

2014/35/EU Low Voltage Directive

 

2014/30/EC Electromagnetic Compatibility

 

2014/34/EU Equipment and protective systems intended for 
use in potentially explosive atmospheres

In the case of valves provided with a CE marking, the Declaration 
of Conformity provides information about the conformity 
assessment procedure that was used, see Chapter 14.

Non-electrical actuators do not have their own potential ignition 
sources pursuant to the ignition hazard assessment in compliance 
with EN ISO 80079-36, even in the case of seldom occurring 
operational failures, and therefore are not subject to Directive 
2014/34/EU.

 

Ö

For the connection to the equipotential bonding system, 
observe Paragraph 6.4 of EN 60079-14, VDE 0165-1.

 

NACE

As regards the use or application of materials according to 
NACE MR0175 / ISO15156 as well as NACE MR0103 
(materials in an environment containing H2S) the designation 
of the standard in the material or test certi

fi

 cates does not 

indicate suitability for use of the butter

fl

 y valve.

This depends additionally on the operating and 
environmental parameters, to which generally only the plant 
operator has access. Therefore the suitability for use of such 
butter

fl

 y valves must always be checked by the plant 

manufacturer/operator.

 

SIL

The suitability for use of butter

fl

 y valves in (SIL) protective 

circuits must be documented in separate agreements.

The below requirements are described in standards (e.g. 
VDI 2180, EN 61508, EN 61511) and in the applicable 
SAMSON Group Manual (Functional safety for control 
valves, rotary plug valves, ball valves and control butter

fl

 y 

valves; WA 236).

 

Oxygen

Butter

fl

 y valve types BR 14t - LTR 43 are suitable for use in 

applications in which the oxygen content of the operating 
media is greater than or equal to 35% (Vol.). All parts 
coming into contact with the medium are cleaned oil and 
grease free and the butter

fl

 y valve is protected by means of a 

speci

fi

 c protective packaging against dirt and environmental 

in

fl

 uences.

All maintenance and repair work must be carried out in an 
oil and grease-free environment (clean room).

The utilised tools as well as personal equipment must comply 
with the cleanliness requirements. 

The required cleanliness of the butter

fl

 y valve must be 

ensured through suitable measures prior to reinstallation. 

For butter

fl

 y valves to be used in oxygen applications, when 

ordering spare parts, it must be speci

fi

 cally indicated that 

they are for “OXYGEN USE” and the corresponding 
measures must be observed.

Applicable documents

The following general and order-related documents apply in 
addition to this installation and operating manual:

 

EB (Installation and operating manual) for the installed 
actuator

 

EB for attachments (positioner, solenoid valve etc.)

 

Data sheet 

TB 14t

 

Safety manual 

SH 14t

 

Manual 

WA 236

 

Copy of the order-related type plate

 

Order-related dimensional drawing (if agreed)

1.1  Notes regarding possible severe 

personnel injury

The following list indicates only generally-applicable information. 
The respective chapters can contain hazard information that, due 
to context, is provided in addition or is formulated slightly 
differently.

Risk of bursting due to pressurised devices and components!

Butter

fl

 y valves and pipes are pressure equipment that can burst 

if handled improperly. Projecting, 

fl

 ying components, fragments 

and released pressurised medium can cause injuries or even 
death.

 

Ö

Observe the maximum permissible pressure the butter

fl

 y 

valves and plant.

 

Ö

Empty the medium from the concerned plant parts and but-
ter

fl

 y valve.

DANGER

Содержание BR 14t - LTR 43

Страница 1: ...Phone 49 2152 2005 0 Fax 49 2152 1580 sales pfeiffer de samsongroup com www pfeiffer armaturen com MOUNTING AND OPERATING INSTRUCTIONS EB 14t Translation of the original manual Control and shut off v...

Страница 2: ...and correct use read this EB carefully prior to use and keep it for later reference In the case of questions that go beyond the scope of this EB please contact the After Sales Service at PFEIFFER Che...

Страница 3: ...Shipment and on site transport 4 1 4 1 Accepting delivery 4 1 4 2 Unpacking the valve 4 1 4 3 Transporting and lifting the valve 4 1 4 3 1 Transporting the valve 4 1 4 3 2 Lifting the valve 4 1 4 4 St...

Страница 4: ...9 4 Assembling and commissioning the valve after maintenance work 9 5 9 5 Design of the sealing system 9 5 10 Decommissioning 10 1 11 Removal 11 1 11 1 Removing the butterfly valve with an assembled a...

Страница 5: ...he medium that is used and or the respective ac tivity the following protective equipment among others may be necessary Protective garments protective gloves and eye protection when using hot cold agg...

Страница 6: ...e suitability for use of such butterfly valves must always be checked by the plant manufacturer operator SIL The suitability for use of butterfly valves in SIL protective circuits must be documented i...

Страница 7: ...oad lifting equipment by exceeding the lifting capacity Only use approved lifting equipment and load lifting equip ment whose lifting capacity corresponds at least to the weight of the valve and the p...

Страница 8: ...mage to the butterfly valve due to unsuitable medium properties The butterfly valve is designed for a medium with certain properties Only use a medium that corresponds to the design criteria Damage to...

Страница 9: ...ze DN or NPS 3 Nominal pressure level PN or CL 4 Order number 5 Permissible pressure PS 6 Permissible maximum temperature TSmax 7 Maximum permissible differential pressure on the shut off trim P shut...

Страница 10: ...2 2 EB 14t_EN June 2023 edition Subject to technical changes Markings on the device...

Страница 11: ...uids The series differ in the structure of the sealing system The follow ing paragraph provides an example in order to explain the func tionality of the valve In the case of a special design or in com...

Страница 12: ...points oxygen versions TA Luft seals etc are available upon request 3 2 Additional optional components on the valve Body extension For operating or design temperatures below 60 C 76 F or above 350 C 6...

Страница 13: ...in particular both CE and EAC compliant Temperature range Depending on the version the butterfly valve is designed for a temperature range from 60 to 400 C The temperature range can be expanded using...

Страница 14: ...3 4 EB 14t_EN June 2023 edition Subject to technical changes Design and principle of operation...

Страница 15: ...f the valve Secure the valve against tipping and twisting DANGER WARNING Danger of injury due to incorrect lifting without lifting equip ment When lifting the valve without lifting equipment injuries...

Страница 16: ...and transported safely Figure 4 1 Sample lifting points for butterfly valves WARNING Figure 4 2 Sample lifting points for valves Version Horizontal alignment 1 Use suitable tested slings and suitable...

Страница 17: ...nsation in damp rooms Use a desiccant or heater Make sure that the surrounding area is free of acids or other corrosive and aggressive media The permissible storage temperature for valves is from 20 t...

Страница 18: ...4 4 EB 14t_EN June 2023 edition Subject to technical changes Shipment and on site transport...

Страница 19: ...lve in the pipe Install the butterfly valve so there is low vibration and no mechanical tension use a support if necessary Observe the sections Installation orientation and Support and mounting in thi...

Страница 20: ...the lower edge If the insulation part is insulated at an impermissibly high level it can lose its function The plant operator is responsible for cleaning the pipes in the plant DANGER NOTE Info Ensure...

Страница 21: ...embling an actuator Damage to the butterfly valve due to the incorrect setting of the end stops The actuating device is adjusted to the operating data specified in the order Any change to the OPEN and...

Страница 22: ...efore working on the valve interrupt and lock the pneumatic energy and the control signal Do not allow the jamming of objects in the bracket to hinder the rotation of the shaft In the case of a blocke...

Страница 23: ...ing box Make sure that the actuator shaft is able to move smoothly af ter tightening the stuffing box If the adjustable packing is not correctly sealed contact PFEIFFER Tighten the bonnet 7 Tighten th...

Страница 24: ...5 6 EB 14t_EN June 2023 edition Subject to technical changes Installation...

Страница 25: ...red that the valve has been inspected to ensure its proper condition in relation to installation and safe function see Chapter 5 Installation the parts in contact with the media are suitable for the i...

Страница 26: ...6 2 EB 14t_EN June 2023 edition Subject to technical changes Start up...

Страница 27: ...into it During operation do not reach into the bracket between the butterfly valve and the actuator Before working on the valve interrupt and lock the pneumatic energy and the control signal Do not a...

Страница 28: ...7 2 EB 14t_EN June 2023 edition Subject to technical changes Operation...

Страница 29: ...g box nuts Observe the max permissible tightening torques see Chapter 15 2 Packing defective Replace the packing See chapter 9 3 3 Leaks in the body cover Seal insufficiently preloaded Retighten the b...

Страница 30: ...8 2 EB 14t_EN June 2023 edition Subject to technical changes Malfunction...

Страница 31: ...d shaft contact PFEIFFER DANGER WARNING Danger of injury due to escaping exhaust air During operation when regulating or when opening and closing the butterfly valve exhaust air can escape for example...

Страница 32: ...s Proper tightening of the pipe connec tions In the case of defective components con tact PFEIFFER Check the inner tightness of the butterfly valve Rinse the plant part with the butterfly valve open t...

Страница 33: ...ng the packing Figure 9 1 Packing replacement Table 9 1 Parts list Pos Designation Pos Designation 6 Shaft 64 Key 8 Gland 65 Screw 17 Bracket 66 Pin 18 Coupling 67 Wedge lock washer 39 Packing 68 Key...

Страница 34: ...1 1 Tightening torques Insert the new packing rings 39 one after the other If avail able it must be ensured that the trimmed edges are offset with respect to each other Assemble the gland 8 nuts 56 an...

Страница 35: ...design of the sealing system see Chapter 9 6 The procedure for replacing the seat and seal ring is described in separate documentation see the Applicable documents in Chapter 1 9 4 Assembling and comm...

Страница 36: ...9 6 EB 14t_EN June 2023 edition Subject to technical changes Servicing...

Страница 37: ...the butterfly valve and the actuator Before working on the valve interrupt and lock the pneumatic energy and the control signal Do not allow the jamming of objects in the bracket to hinder the rotatio...

Страница 38: ...10 2 EB 14t_EN June 2023 edition Subject to technical changes Decommissioning...

Страница 39: ...parately from the butterfly valve or if it must be disassembled the corresponding assembly instructions must be observed Prior to disassembly make sure that the following conditions are met The valve...

Страница 40: ...11 2 EB 14t_EN June 2023 edition Subject to technical changes Removal...

Страница 41: ...include the safety data sheet for the medium as well as confirmation of decontamination of the valve Otherwise the valve will not be accepted PFEIFFER recommends documenting the following contaminatio...

Страница 42: ...12 2 EB 14t_EN June 2023 edition Subject to technical changes Repairs...

Страница 43: ...2023 edition Subject to technical changes Disposal 13 Disposal For disposal observe the local national and international regulations Do not dispose of old components lubricant and hazardous materials...

Страница 44: ...13 2 EB 14t_EN June 2023 edition Subject to technical changes Disposal...

Страница 45: ...ee page 14 2 Declaration of conformity for completed machinery according to Machinery Directive 2006 42 EC for butterfly valve BR 14t LTR 43 see page 14 3 Declaration of installation for partly comple...

Страница 46: ...14 2 EB 14t_EN June 2023 edition Subject to technical changes Certificates...

Страница 47: ...14 3 EB 14t_EN June 2023 edition Subject to technical changes Certificates...

Страница 48: ...14 4 EB 14t_EN June 2023 edition Subject to technical changes Certificates...

Страница 49: ...ble 15 2 PN 10 16 25 and cl150 max 28 bar Nominal size Stuffing box shaft Graphite packing Mmin Nm PTFE packing Mmin Nm Max per missible Mmax Nm NPS DN 3 80 M10 20 6 8 35 4 100 M10 20 6 8 35 6 150 M12...

Страница 50: ...00 15 1 1 3 Stuffing box nuts TA Luft Table 15 6 PN 10 16 25 and cl150 Nominal size Stuffing box Shaft Pure graphite packing Other packings NPS DN T presealed Nm Torque Nm T presealed Nm Torque Nm 3 8...

Страница 51: ...ail address sales pfeiffer de samsongroup com Necessary data Provide the following information in the case of questions and for troubleshooting Manufacturer number Valve type Article number Nominal si...

Страница 52: ...Screw 3 Seal ring 51 Wedge lock washer 5 Retaining ring 52 Screw 6 Shaft 53 Screw 7 Cover 54 Stud bolt 8 Gland 55 Washer 9 Pin 56 Nut 15 Extension 61 Stud bolt 16 Extension spacer 62 Wedge lock washer...

Страница 53: ...EB 14t_EN June 2023 edition Subject to technical changes...

Страница 54: ...EB 14t_EN June 2023 edition Subject to technical changes...

Страница 55: ...EB 14t_EN June 2023 edition Subject to technical changes...

Страница 56: ...edition Subject to technical changes PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49 2152 1580 E Mail sales pfeiffer de samsongroup com Internet www pf...

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