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4

Competence in Functional Safety

Functional safety of globe valves, rotary plug valves, ball valves and butterfly valves

1  Scope

Valves and the associated actuators are used to isolate pipelines in safety-instrumented systems. Alternatively, they can 

also be used for pressure relief, i.e. by completely opening valves.

2  Validity of this manual

This manual applies to control valves manufactured by the following companies within SAMSON:

„

„

SAMSON AG

„

„

LEUSCH GmbH Industriearmaturen

„

„

PFEIFFER Chemie-Armaturenbau GmbH

„

„

VETEC Ventiltechnik GmbH

Refer to the manufacturer‘s declarations in Appendix 1 of this manual for the valve models concerned.

The individual versions of the valves can be identified by their nameplates 

       

 10  

EB 8310-7 EN

Markings on the device

2  Markings on the device

2.1  Actuator nameplate

The nameplate is stuck on the diaphragm casing. It includes all details required to identify the 
actuator:

2 Configuration ID
3 Serial number
4 Actuator area
5 Bench range in bar
6 Bench range in psi
7 Operating travel in mm
8 Operating range in bar
9 Operating range in psi

10 Permissible supply pressure p

max

 in bar

11 Permissible supply pressure p

max

 in psi

12 Symbol indicating fail‑safe action

Actuator stem extends (FA)

Actuator stem retracts (FE)

Manual override

14 Connecting thread
15 Diaphragm material
16 Date of manufacture

7

4

14

15

12

6

5

8
9

10

11

SAMSON 3271

Made in Germany

Var-ID

3

Serial no.

16

Fig. 1: 

Nameplate

Example of a nameplate for a Type 3241  

Valve with Type 3271 or Type 3277 Pneumatic 

Actuator manufactured by SAMSON AG

 12  

EB 8015 EN

Markings on the control valve

2  Markings on the control valve
2.1  Valve nameplate

6

8

12

13

10

11

14 15 16 17 18

1…5

9

SAMSON

20

21

19

Fig. 1: 

Valve nameplate

1…5

PED (Pressure Equipment Directive), "Art. 4, Abs. 3"
ID of the notified body, fluid group, and category

6

Type designation

8

Material

9

Year of manufacture

10

Valve size:

DIN: DN · ANSI: NPS · JIS: DN … A/B

11

Pressure rating:

DIN: PN · ANSI: CL · JIS: K

12

Order no. with modification index

For after-sales service orders: AA prefix

13

Position in order

For after-sales service orders: configuration ID

14

Flow coefficient:

DIN: K

VS

 · ANSI: C

V

 · JIS: C

V

15

Characteristic:

%: equal percentage · Lin: linear · NO/NC: quick opening

16

Seat/plug seal:

ME: metal (see section 3.3)

HA: carbide metal

ST: Stellite

®

 facing

KE: ceramic

PT: soft seal with PTFE

PK: soft seal with PEEK

17

Seat code (trim material) · On request

18

Pressure balancing:

DIN: D · ANSI: B · JIS: B

19

Flow divider:

1: St I · 3: St III

20

Country of origin

21

PSA version

Содержание 3241

Страница 1: ...Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves MANUAL SMART IN FLOW CONTROL...

Страница 2: ...NIK LEUSCH PFEIFFER RINGO SAMSOMATIC STARLINE VETEC Founded in 1907 SAMSON has since become a worldwide leader in the manufacture of expertly engineered control valves SAMSON has over 50 subsidiaries...

Страница 3: ...ntended use of control valves in safety instrumented systems 10 5 1 General control valve requirements 12 5 2 Globe valve requirements 13 5 3 Ball valve requirements 15 5 4 Butterfly valve requirement...

Страница 4: ...ure pmax in psi 12 Symbol indicating fail safe action Actuator stem extends FA Actuator stem retracts FE Manual override 14 Connecting thread 15 Diaphragm material 16 Date of manufacture 7 4 14 15 12...

Страница 5: ...perate control valves This manual contains information safety related data and warnings concerning the functional safety in accordance with IEC 61508 and concerning the application in the process indu...

Страница 6: ...ue executing the demanded function in case of faults or deviations sd Failure rate for all safe detected failures su Failure rate for all safe undetected failures dd Failure rate for all dangerous det...

Страница 7: ...on IEC 61508 Parts 1 to 7 Functional safety of electrical electronic pro grammable electronic safety related systems IEC 61511 Parts 1 to 3 Functional safety Safety instrumented systems for the proces...

Страница 8: ...is based on low demand mode of operation i e the frequency of demands on a safety related system is no greater than once per year Safety integrity level SIL PFDavg low demand mode 4 10 5 to 10 4 3 10...

Страница 9: ...an be decreased by one if the following requirements are met The device is proven in use Take this into account when selecting devices The device only allows process relevant parameters to be set e g...

Страница 10: ...impeded by mechanical equip ment such as travel stops or handwheels under any circumstances When the signal pressure is applied to the actuator again the valve moves to the corre sponding position If...

Страница 11: ...discovery of undetected systematic failures VDI 2180 5 section 4 provides special instructions Avoiding systematic failure To avoid systematic failure the user must take into account the following ap...

Страница 12: ...9 1 4 DN 6 DN 8 DN 10 DN 4 2 5 DN 4 DN 6 DN 8 6 DN 4 DN 6 Note A larger nominal size is needed when the connection length exceeds 2 m Example Connecting pipe cross sections required for SAMSOMATIC Ty...

Страница 13: ...be tightened by qualified staff only to prevent the stem from beco ming blocked To prevent corrosion of the actuator springs measures must be taken to prevent water or moisture from entering the actua...

Страница 14: ...r if requested The actual actuator forces must not close the valve against a pressure which is 1 5 times above the nominal pressure PN of the plant or valve If this actuator force restriction cannot b...

Страница 15: ...tions for a ball valve Media especially degreasing swelling and fibrous media may affect the torque The operating conditions e g switching interval and the medium temperature have an effect on the tor...

Страница 16: ...in relation to the differential pressure and the permissible torque of the butterfly valve shaft must be observed Manufacturer Nominal size Perm torque Mdmax Nm Perm torque Mdl in Nm at a differential...

Страница 17: ...on the torques The mounting of the valve and actuator is of vital importance The permissible torques for the butterfly valve shaft shaft adapter and bridge have been verified by the manufacturer As a...

Страница 18: ...nce The permissible torques for the valve shaft shaft adapter and bridge have been verified by the manufacturer As a result the max torque of the actuator air or spring torque must not exceed these to...

Страница 19: ...3 1 Particle size and quantity Oil content Pressure dew point Class 4 Class 3 Class 3 5 m and 1000 m 1 mg m 20 C or at least 10 K below the lowest ambient tem perature to be expected The required mini...

Страница 20: ...sures must be observed Prior to start up the voltage must be checked to ensure that it meets the permissible range Prior to start up the necessary verifications verification of intrinsic safety must b...

Страница 21: ...ounting position of the control valve complies with the manufacturer s specifications operating instructions The devices used must be checked to ensure they are suitable for use under the prevailing a...

Страница 22: ...ations Series 240 und 250 Globe Valves with Type 3271 and 3277 Pneumatic Actuators valve manufacturer SAMSON AG Type LTR43 Butterfly Valve with actuator valve manufacturer LEUSCH GmbH Industriearmatur...

Страница 23: ...23 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves...

Страница 24: ...24 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves...

Страница 25: ...25 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves 0...

Страница 26: ...26 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves 0...

Страница 27: ...27 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves 0...

Страница 28: ...28 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves 0...

Страница 29: ...29 Competence in Functional Safety Functional safety of globe valves rotary plug valves ball valves and butterfly valves...

Страница 30: ...he actuator move smoothly to its operating position when the signal pressure is applied Is there any leakage at the actuator Does the actuator move smoothly to its fail safe position when moved by the...

Страница 31: ...on is necessary Obtain a permit to work Wear suitable protection for the work Observe explosion protection regulations The person performing the work is responsible for using the appropriate maintenan...

Страница 32: ...SELLSCHAFT Weismuellerstrasse 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 E mail samson samson de Internet www samson de 2017 01 WA 236 EN Competence in Functional Safety...

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