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EB 2517 EN

Appendix

Version (2012 onwards)

Bellows assembly

Balancing screw

Seat

Plug

17.1

Pre-stage of plug

17.2

Seal

Spring

Washer

Flow divider

10.3

Certificates

The EU declaration of conformity is provided

on the next page.

17.2

17.1

Version with soft-seated plug

Standard version (DN 15 to 25)

Version with flow divider

Содержание 2413 Series

Страница 1: ...Translation of original instructions EB 2517 EN Edition September 2018 Type 41 73 Universal Excess Pressure Valve...

Страница 2: ...fter sales Service Department aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our web...

Страница 3: ...23 4 1 Unpacking 23 4 2 Transport lifting and storage 23 4 2 1 Transport 24 4 2 2 Lifting 24 4 2 3 Storage 25 5 Installation 26 5 1 Preparation for installation 26 5 2 Checking the installation condi...

Страница 4: ...point springs 40 7 3 Replacing the seat and plug 41 7 4 Replacing the operating diaphragm 42 7 5 Tightening torques 43 7 6 Lubricants and sealants 43 7 7 Accessories 43 7 8 Preparation for return ship...

Страница 5: ...e resulting from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data and nameplate for limits and...

Страница 6: ...the process medium the operating pressure the signal pressure or by moving parts by taking appropriate precautions They must observe all hazard statements warning and caution notes in these mounting...

Страница 7: ...nt procedure This EU declaration of conformity is included in the Appendix of these instructions see section 10 3 According to the ignition risk assessment performed in accordance with EN 13463 1 2009...

Страница 8: ...ator Regulators and pipelines are pressure equipment Improper opening can lead to com ponents bursting Before starting any work on the regulator depressurize all plant sections concerned as well as th...

Страница 9: ...idate list of the REACH regulation this circumstance is indicat ed on the SAMSON delivery note Read information on safe use of the part affected see u http www samson de reach en html Risk of personal...

Страница 10: ...and plant Risk of regulator damage due to the use of unsuitable lubricants The lubricants to be used depend on the regulator material Unsuitable lubricants may corrode and damage the surface Only use...

Страница 11: ...EB 2517 EN 11...

Страница 12: ...11 Body material SAMSON DN Made in Germany C T bar p PN Kvs No 11 8 9 10 7 6 5 4 1 3 2 Valve nameplate Actuator nameplate psi psi psi size cm Var ID No SAMSON sq in bar bar DN Made in Germany bar 200...

Страница 13: ...ctuator Specifying the configuration ID you can con tact us to find out which material is used The configuration ID is specified on the name plate 3 configuration ID For more details on the nameplate...

Страница 14: ...led according to the instructions in sec tion 6 1 1 The excess pressure valve is used to maintain the pressure upstream of the valve to an ad justed set point The process medium flows through the valv...

Страница 15: ...ws actuator for DN 65 to 100 1 3 2 5 6 4 7 8 9 5 1 11 12 10 18 19 p1 p2 17 16 15 8 2 8 1 8 2 7 4 7 1 7 2 7 3 13 14 Type 2417 Valve Type 2413 Diaphragm Actuator Type 2413 Bellows Actuator for 2 to 6 5...

Страница 16: ...it can be used up to temperatures of 350 C Table 1 The minimum temperature is limited by the accessories used and the ac tuator s diaphram material u T 2595 Leakage class The metal seated regulator ha...

Страница 17: ...seal 80 C Leakage class according to IEC 60534 4 Metal seal leakage rate I 0 05 of KVS Soft seal leakage rate IV 0 01 of KVS Compliance Diaphragm actuator Type 2413 Actuator area cm 640 320 160 80 40...

Страница 18: ...at the actuator depends on the currently adjusted set point Add the value listed in the table to it Example Set point range 0 2 to 1 2 bar adjusted set point 0 8 bar Max permissible pressure at actuat...

Страница 19: ...eel 1 4571 Actuator Type 2413 Diaphragm actuator Bellows actuator Diaphragm cases Sheet steel S 235 JR St 37 2 1 Diaphragm EPDM FKM NBR EPDM with PTFE protective facing Bellows housing 1 5415 1 4301 s...

Страница 20: ...4400 N 0 8 to 2 5 bar 2 Height H 3 430 485 605 620 Actuator D 225 mm A 160 cm Valve spring force F 4400 N 2 to 5 bar Height H 3 410 465 585 600 Actuator D 170 mm A 80 cm Valve spring force F 4400 N 4...

Страница 21: ...0 605 725 740 Actuator D 120 mm A 62 cm Valve spring force F 8000 N 10 to 22 bar Height H 535 590 710 725 Actuator D 90 mm A 33 cm Valve spring force F 8000 N 20 to 28 bar Height H 535 590 710 725 Act...

Страница 22: ...22 EB 2517 EN Design and principle of operation Dimensional drawings H H1 H2 L D H H1 H2 L D Type 41 73 with diaphragm actuator Type 41 73 with bellows actuator Fig 4 Dimensions...

Страница 23: ...nents valve actuator and if ap plicable control line of the regulator are de livered separately Proceed as follows to lift and install the regulator 1 Remove the packaging from the regula tor componen...

Страница 24: ...slipping Make sure the slings can be removed af ter installation Prevent the regulator from tilting or tip ping Do not leave loads suspended when in terrupting work for longer periods of time Make su...

Страница 25: ...e conditions during long storage periods Storage instructions Protect the regulator against external in fluences e g impact Do not damage the corrosion protection paint surface coatings Repair any dam...

Страница 26: ...n for installation Proceed as follows The plant operator is responsible for clean ing the pipelines in the plant Check the valve to make sure it is clean and not damaged Flush and clean the pipeline t...

Страница 27: ...egulator from icing up when con trolling media that can freeze Remove the regulator from the pipeline when the plant is shut down if the regulator is not installed ar eas free from frost Do not attach...

Страница 28: ...process deviate Install the regulator free of stress and with the least amount of vibrations as possible If necessary attach supports to the valve Install the regulator allowing sufficient space to r...

Страница 29: ...s above 150 C as well as for steam The mounting position of the compen sation chamber is indicated by an adhesive label on the chamber itself as well as by an arrow and the word top stamped on the top...

Страница 30: ...ol line connection 16 in addition to the standard SAMSON screw joint with restriction 5 4 Additional fittings 5 4 1 Strainer A strainer installed upstream in the flow pipe holds back any dirt or other...

Страница 31: ...regulator must not yet be insulated at this stage 1 Start up the plant and adjust the set point 2 Shut down the plant again and let it heat up until the condensation water has dried off 3 Insulate the...

Страница 32: ...n the pipeline while the valve is being installed 2 Remove the protective caps from the valve ports before installing the regula tor 3 Lift the valve using suitable lifting equip ment to the site of i...

Страница 33: ...s medium Observe the tightening torques specified in sec tion 7 5 8 Depending on the field of application allow the valve to cool down or heat up to reach ambient temperature before start up 9 Slowly...

Страница 34: ...lve body 6 1 3 Pressure test Risk of the operating diaphragm bursting due to excessive pressure during pressure testing The pressure must not exceed the maxi mum permissible pressure by 1 5 times the...

Страница 35: ...eam and downstream of the regulator to avoid damaging the balanc ing bellows 6 2 1 Regulation of liquids To start up the excess pressure valve open shut off valves slowly For medium temperatures above...

Страница 36: ...urn the set point screw counterclockwise to reduce the pressure set point The pressure gauge located on the upstream pressure side allows the adjusted set point to be monitored An initial adjustment o...

Страница 37: ...81 mm x 100 mm x 136 mm 0 20 bar x 91 mm x 115 mm x 159 mm Set point 7 Servicing The regulator does not require any mainte nance Nevertheless it is subject to natural wear particularly at the seat pl...

Страница 38: ...amage due to the use of unsuitable tools Only use tools approved by SAMSON WARNING NOTICE NOTICE NOTICE Risk of regulator damage due to the use of unsuitable lubricants Only use lubricants approved by...

Страница 39: ...the metal bellows will be destroyed SAMSON s After sales Service department can support you concerning lubricant tightening torques and tools approved by SAMSON NOTICE NOTICE Note Removing the actuato...

Страница 40: ...rt you concerning lubricant tightening torques and tools approved by SAMSON NOTICE NOTICE Note Refer to Fig 3 Removing the set point springs 1 Put the regulator out of operation see section 9 1 2 Comp...

Страница 41: ...ten the nuts 9 Observe the tightening torques spec ified in section 7 5 6 Install the regulator into the pipeline 7 Screw on the control line 17 Observe the tightening torques specified in sec tion 7...

Страница 42: ...a tor to avoid reassembling it the wrong way NOTICE Note Tip 5 Unscrew nuts and bolts 15 from the ac tuator Remove the actuator case with control line connection 16 6 Unscrew the diaphragm plate nut 1...

Страница 43: ...ensation chamber 18 to regulator with item no Type 2413 Actuator Actuator area A Item number Compensation chamber DN 15 to 50 DN 65 to 100 640 cm 1190 8789 1190 8790 320 cm 1190 8788 1190 8789 160 80...

Страница 44: ...case the functioning can be restored following the recommended action Special tools may be required for re pair work Exceptional operating and installation condi tions may lead to changed situations t...

Страница 45: ...the plug Remove foreign particles Replace damaged parts Contact SAMSON s After sales Service depart ment Compensation chamber in the wrong position or too small with steam Reconnect compensation chamb...

Страница 46: ...regulator Contact SAMSON s After sales Service depart ment Pressure tapped at the wrong place regulator with external control line Reconnect the control line at another point Do not connect the contr...

Страница 47: ...due to hot or cold com ponents and pipeline Regulator components and the pipeline may become very hot or cold Risk of burn inju ries Allow components and pipelines to cool down or heat up Wear protec...

Страница 48: ...mber and configuration ID Upstream and downstream pressure Temperature and process medium Min and max flow rate Is a strainer installed Installation drawing showing the exact location of the regulator...

Страница 49: ...EB 2517 EN 49 Appendix 21 25 26 12 20 17 16 34 40 70 71 27 46 51 52 6 75 77 108 79 76 80 106 114 103 85 104 74 102 116 113 84 111 101 112 Z 105 Z 44 161 2 Z Z 1 Alignment of pressure tapping 1...

Страница 50: ...at 17 Plug 17 1 Pre stage of plug 17 2 Seal 24 Spring 28 Washer 60 Flow divider 10 3 Certificates The EU declaration of conformity is provided on the next page 17 16 2 24 28 12 17 16 17 2 17 1 Version...

Страница 51: ...E EN_Rev 03_2017 02 08 docx SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Telefon 069 4009 0 Telefax 069 4009 1507 E Mail samson samson de Revision 03 Modul H Module H Nr No N C...

Страница 52: ...2018 10 18 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 2517 EN...

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