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Sames Inocart VT, Инструкция по эксплуатации

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4

Member of Exel group

Inocart VT - Inocart H

1.  Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   6

1.1. Configuration of the certified equipment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.2. Marking   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.3. Meaning of pictograms  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.4. Simplified analysis of potential ignition sources according to EN 80079-36   . . . . .9
1.5. Precautions for Use  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.6. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.7. Important recommendations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12

1.7.1. Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
1.7.2. Valve protection for Inobox or Inocontroller control modules  . . . . . . . . . . . . . . . . . . . . .  12
1.7.3. O-ring seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
1.7.4. Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
1.7.5. Sound level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   12

1.8. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13

2. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   14

2.1. General overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

3. Characteristics  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   16

3.1. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
3.2. Air compressed quality  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

4. Operation  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   17

4.1. With vibrating table  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
4.2. With fluidized tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

5. Specific tool - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   17
6. Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   18

6.1. Vibrating table version  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

6.1.1. Inocart VT dual version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

6.2. Hopper version  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

6.2.1. Inocart H dual version  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21

7. Use of Inocart VT or H equipment  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   22

7.1. Powder application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

8. Maintenance  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -   23

8.1. Maintenance summary table  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
8.2. Preventive maintenance plan - See PMP 7159   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
8.3. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

8.3.1. Procedure A: Cleaning the cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   24
8.3.2. Procedure B: Powder pump / plunger tube cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   25

8.4. Replacement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

8.4.1. Procedure C1: Replacement of filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
8.4.2. Procedure C2: Replacement of vibrator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   28
8.4.3. Procedure C3: Replacement of elastic pads of the vibrating table. . . . . . . . . . . . . . . . .  30
8.4.4. Procedure C4: Fast Clean replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

Содержание Inocart VT

Страница 1: ...Instruction manual DRT7159 B 2023 03 Inocart VT Inocart H Cart for powder gun...

Страница 2: ...any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames The descriptions and characteristics mentioned in this document are sub...

Страница 3: ...uction tool Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the liquid or powder installations in which our equipment is integrated Th...

Страница 4: ...al characteristics 16 3 2 Air compressed quality 16 4 Operation 17 4 1 With vibrating table 17 4 2 With fluidized tank 17 5 Specific tool 17 6 Installation 18 6 1 Vibrating table version 18 6 1 1 Inoc...

Страница 5: ...ipment Inocart H 40 9 2 1 Inocart H cart Europe and US versions 43 9 2 2 Inotank plunger tube 44 9 2 3 Equipped Inotank hopper 45 9 3 Equipment Inocart VT Dual 46 9 3 1 Inocart VT Dual cart Europe US...

Страница 6: ...ay gun see DRT7145 for the Inobox control module 1 1 Configuration of the certified equipment All of these operating manuals define the configuration of the certified equipment 1 2 Marking The Inocart...

Страница 7: ...P N 910030896 Inocart VT P N Inobox P N 910029983 X 910029950 X X 910029950 12 X X 910030904 X X 910030904 12 X Inocart H 6m Europe version P N 910030365 Inogun M 6m P N 910030034 Tank P N 910030902...

Страница 8: ...pheres Warning Flammable material Warning Corrosive subtance Warning Toxic material Warning Harmful products No access for people with active implanted cardiac devices Wear ear protection Wear a face...

Страница 9: ...al electrical equipment present in the powdering area 1 6 Warnings It is imperative that anyone wearing a pacemaker does not use the equipment and does not enter the projection area High voltage can c...

Страница 10: ...ation of the products used with this equipment may be dangerous for personnel see safety data sheets for the products used The pressure coating material or compressed air must not be directed at peopl...

Страница 11: ...o ensure the safety of the operators and the correct operation of the powder coating equipment 17If a fluidized tank is used it is imperative to evacuate the fumes into an area where the powder laden...

Страница 12: ...turi pumps without a check valve it is important to ensure that both airs are activated simultaneously to avoid powder backflow into the valves of the control module 1 7 3 O ring seals Use the seals r...

Страница 13: ...by Sames or a Sames control system modified by a third party without written permission from an authorized Sames technical agent accidents such as collision with external objects or similar events flo...

Страница 14: ...led at the right height on either side of the cart Equipped with several air quick couplers its use and maintenance are optimized compared to previous generations Available in two versions Inocart VT...

Страница 15: ...nocart VT equipment 1 Inobox VT control module 2 CS 130 powder pump 3 Arm 4 Plunger tube 5 Vibrating table 6 Inogun M spray gun Inocart H equipment 1 Inobox H control module 2 CS 130 powder pump 3 Tan...

Страница 16: ...se malfunctions Dimensions of the Inocart VT H x W x D 1230 x 490 x 630 mm Dimensions of the Inocart H H x W x D 1230 x 490 x 670 mm Approximate weight without powder vibrating table version 42 kg App...

Страница 17: ...mp to the powder projector to which it is connected via a powder transport hose 4 2 With fluidized tank The powder contained in the tank with a maximum capacity of 50 l of powder is fluidized by means...

Страница 18: ...nd connect the 2 hoses to the powder pump blue to blue red to red Connect the fluidizing hose to the tube Step 3 Connect the 5 m earthing cable to an electrically earthed part of the application booth...

Страница 19: ...un M 6 m to the Inobox Step 5 Install the support of the 2 tubes on the support arm Step 6 Install the 2 tubes equipped with the 2 CS130 pumps connect the 2 tubes to the second powder pump blue to blu...

Страница 20: ...ounded part of the powdering booth Step 4 Connect the Inobox power supply Step 5 Connect the powder supply hose from the gun to the CS 130 pump and connect the electrode blowing hose on the Inobox con...

Страница 21: ...ing connection at the bottom of the hopper to connect the 2 fluidizing hoses The fluidization can be controlled by one or the other Inobox Step 6 Remove the cap of the hopper and insert the 2nd plunge...

Страница 22: ...ep 2 Electrically and pneumatically power the equipment Step 3 Position the open powder box on the vibrating table or put powder in the hopper Step 4 Switch on the Inobox control module see DRT7145 ON...

Страница 23: ...ements of the Inocart carriage caused by the passage of the powder depends on the nature of the powder and the operating conditions Therefore the periodicity of maintenance indicated in the procedures...

Страница 24: ...sual control and cleaning operations of some elements of the equipment To limit this level only the specific tools supplied with the equipment will be used This first level of maintenance is generally...

Страница 25: ...box leaving it in the support arm and hold it with the hook Swivel the support arm to the outside of the cart on the Fast Clean side Step 2 Remove the powder box making sure to close the plastic over...

Страница 26: ...Disconnect the CS 130 pump from the fluidizing tube and place it on its holder Cleaning cycles continue to run to rinse the pump and tubing Step 7 Blow the outside of the tube into the booth Step 8 Pu...

Страница 27: ...move the rear panel from the cart Step 2 Disconnect the air supplies Step 3 Unscrew the brass plug A and remove the filter assembly Step 4 To reassemble proceed in reverse order Replace the complete f...

Страница 28: ...connect the vibrator cable on the Inobox side Step 2 Remove the vibrating table see 8 4 3 page 30 Step 3 Remove the vibrator wall by unscrewing the 4 screws washers Step 4 Disconnect the ground wire B...

Страница 29: ...rosswise and in approach then tighten to a torque of 10 N m Step 9 Attach the ground cable lug by tightening the screw to a torque of 7 N m Step 10 Replace the vibrator panel Step 11 Replace the vibra...

Страница 30: ...able Step 1 Unscrew the 6 screws A holding the vibrating table and remove it Step 2 Using a 10 socket wrench remove the 4 elastic pads B and replace them Step 3 For reassembly proceed in the reverse o...

Страница 31: ...manually The inner tube remains attached to the body Step 2 Using a 20 to 30 mm diameter bar of sufficient length broomstick style remove the black nose from the outer tube Tube laid flat on a work s...

Страница 32: ...the center tube into the washer until the outer tube starts to center on the nose Step 9 Once the nose is centered in the tube by tapping vertically with the mallet at the top of the tube on the alum...

Страница 33: ...not necessary On the other hand if the stop is not possible the 1st emergency parts will be kept in stock Wearing parts Wearing parts are consumable components such as O rings that undergo regular de...

Страница 34: ...34 Member of Exel group DRT7159 B 2023 03 9 1 Equipment Inocart VT 1 2 3 4...

Страница 35: ...130000625 Polyurethane electrode air hose 6mm black antistatic 12 m m 2 Not shown 910030041 Inobox EU power cable length 2 5 m 1 1 Item Part Number Description Qty Unit of sale Maintenance level for...

Страница 36: ...1 910030904 12 Inocart VT equipped Vibrating table 12m 1 1 1 Inocart VT Cart see 9 1 1 page 37 1 2 910030034 Inogun M spray gun see DRT7132 1 1 3 130001649 POE green hose 11mm 6 m 50 m 2 130001649 PO...

Страница 37: ...37 Member of Exel group DRT7159 B 2023 03 9 1 1 Inocart VT cart Europe UK and US versions 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 10 1 12 1 11 1 13...

Страница 38: ...1 1 1 page 39 1 1 1 8 130000624 PU hose D 08 x 1 25 black antistatic connection between filter and Fast clean 0 93 m m 2 1 9 910030011 Europe Inocart Vibrator 1 1 1 2 910030896 US Inocart Vibrator 1 1...

Страница 39: ...er tube Level 1 1st emergency parts Level 2 Wearing parts Item Part Number Description Qty Unit of sale Maintenance level for spare parts 1 7 910025252 Equipped plunger tube 1 1 1 71 910031418 Equippe...

Страница 40: ...40 Member of Exel group DRT7159 B 2023 03 9 2 Equipment Inocart H 1 2 3 4 5 1 5 1 7...

Страница 41: ...tic 12 m m 2 5 130002065AT Equipped Inotank hopper see 9 2 3 page 45 1 1 Not shown 910030041 Inobox EU power cable length 2 5 m 1 1 Item Part Number Description Qty Unit of sale Maintenance level for...

Страница 42: ...3 1 1 5 910013775 CS 130 powder pump see DRT6426 1 1 1 7 910030912 Inotank Plunger tube see 9 2 2 page 44 1 1 2 910030034 Inogun M spray gun see DRT7132 1 1 3 130001649 POE green hose 11mm 6 m 50 m 2...

Страница 43: ...Part Number Description Qty Unit of sale Maintenance level for spare parts 1 Inocart H cart 1 1 1 910029884 Inobox H control module see DRT7145 1 1 1 2 910030921 Wiring set 1 1 1 3 130001492 PU hose D...

Страница 44: ...23 03 9 2 2 Inotank plunger tube Level 1 1st emergency parts Level 2 Wearing parts Item Part Number Description Qty Unit of sale Maintenance level for spare parts 1 7 910030912 Inotank plunger tube 1...

Страница 45: ...cription Qty Unit of sale Maintenance level for spare parts 5 130002065AT Equipped Inotank hopper 1 5 1 150000098 Smoke exhaust duct 1 1 5 2 J2CTCN052 O ring 2 1 1 2 5 3 130002097 Inotank 50l Closing...

Страница 46: ...Inocart VT Dual Cart see 9 3 1 page 48 1 1 1 910029883 Inocart VT control module see DRT7145 1 1 1 5 910013775 CS 130 powder pump see DRT6426 2 1 1 7 910025252 Equipped Plunger tube see 9 1 1 1 page 3...

Страница 47: ...Cart see 9 3 1 page 48 1 1 1 910029883 Inocart VT control module see DRT7145 1 1 1 5 910013775 CS 130 powder pump see DRT6426 2 1 1 7 910025252 Equipped Plunger tube see 9 1 1 1 page 39 2 1 2 9100300...

Страница 48: ...9 3 1 Inocart VT Dual cart Europe US 1 13 1 9 1 6 1 2 1 4 7 1 8 1 12 1 11 1 10 1 10 1 3...

Страница 49: ...n filter and Fast clean 0 93 m m 2 1 9 910030011 Europe Inocart Vibrator 1 1 1 2 910030896 US Inocart Vibrator 1 1 1 2 1 10 200000474 Elastic pad 4 1 X2BEHU006 H M 6 U galvanized steel nut 4 1 EU90008...

Страница 50: ...Unit of sale Maintenance level for spare parts 7 910031441 Inocart dual arm 1 7 1 900018003 Plunger tube guide 2 1 7 2 250000418 Stainless steel rounded CHC screw M6 12 2 1 1 2 7 3 900019057 Inocart...

Страница 51: ...roup DRT7159 B 2023 03 9 4 Equipment Inocart H Dual version Schematic diagram Note only CS130 powder pumps are installed on cart side the LV cable is 6 m long 2 Remote equipments 8 1 7 1 4 3 1 1 6 2 4...

Страница 52: ...support kit 1 1 8 910030921 Inocart H wiring set 1 1 9 910031357 Wiring set length 12 m 1 1 910030041 Inobox EU power cable length 2 5 m 2 1 910031355 Inobox UK power cable length 2 m 2 1 Item Part Nu...

Страница 53: ...urt Date By Index Purpose of the modification and location 2020 09 S Court A First issue 2023 03 O Aubin B UKCA Marking Change of identity and logo Update of the graphic charter Unified references for...

Страница 54: ...54 Member of Exel group DRT7159 B 2023 03 11 Appendices 11 1 Maintenance preventive plan...

Страница 55: ...ndition and presence of O rings 1 66 1 8 _ 1 _ _ 1 9 Tube plongeur Dip tube Bague poreuse Porous ring Contr le tat et fonctionnement Checking state and smooth functioning 1 66 1 8 _ 1 _ _ 1 Avant tout...

Страница 56: ...Checking 1 66 1 1 fois mois Once a month 1 _ _ _ 1 14 quipement Equipment Roue arri re Rear roller V rification Checking 1 66 1 1 fois mois Once a month 1 _ _ _ 1 15 DRT7159 quipement Equipment Carto...

Страница 57: ...oreuse Porous plate Contr le tat et fonctionnement Checking state and smooth functioning 1 66 1 8 _ 1 _ _ 1 24 R servoir fluidis Fluidising tank Piquage air Air fitting Contr le tat Checking state 1 6...

Страница 58: ...ty 1 66 1 8 X 1 A chaque d but de production Every start production 33 quipement Equipment Projecteur buse lectrode et conduit poudre Projector nozzle electrode and powder pipe Nettoyage avec air comp...

Страница 59: ...wiring 1 66 1 1000 2 fois an X 2 41 Param tre process Process parameter Unit haute tension High voltage unit Essais Haute tension High voltage test 3 33 2 1000 2 fois an X 2 42 Projecteur Spray gun Fi...

Страница 60: ...uipement Equipment Face avant Front V rification aspect Checking appearance 1 66 1 40 X 1 2 A chaque d but de production Every start production 52 quipement Equipment C blage Wiring V rification fixat...

Страница 61: ...n of the assembly Pour 1 ensemble For 1 assembly Acteurs M tiers Operators skill 3 Niveau Level 4 Action effectuer Action to carry out Temps pr vu Estimated Time 1 P riodicit Periodicity H hour 2 Manu...

Страница 62: ...55 Member of Exel group DRT7159 B 2023 03 11 2 EU and UK declarations of conformity...

Страница 63: ...rmonization legislation 2 Equipment type Chariot poudre Powder cart Inocart VT Inocart H 3 Applicable Directives 2014 34 UE ATEX Directive 4 Marking II 3 D Ex h IIIC T100 C Dc 5 Harmonised standards E...

Страница 64: ...pplicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Kohaldatavad direktiivid Piem rojam...

Страница 65: ...levant Union harmonization legislation 2 Equipment type Chariot poudre Powder cart Inocart VT Inocart H 3 Applicable Directives 2016 No 1107 4 Marking II 3 D Ex h IIIC T100 C Dc 5 Designated standards...

Страница 66: ...irectivas aplicables Direttive applicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Koha...

Страница 67: ...otic applicators pumps and dosing machines We offer solutions at the cutting edge of technological innovation serving industrial efficiency for the most challenging customers and environmentally frien...

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