Sames Inocart NDT Скачать руководство пользователя страница 4 | Manualshive

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4

Member of Exel group

Inocart NDT - Inocart HF

1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

1.1. Configuration of the certified equipment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.2. Marking   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.3. Meaning of pictograms  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.4. Simplified analysis of potential ignition sources according to Standard

EN 80079-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.5. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.6. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.7. Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.1. Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
1.7.2. O-ring seals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
1.7.3. Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
1.7.4. Sound level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   12

1.8. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

2.1. General overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3. Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

3.1. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2. Air compressed quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
5. Start up- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

5.1. Specific tool  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
5.2. Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
5.3. Use of Inocart NDT or HF equipment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

5.3.1. Powder application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

6.1. Maintenance summary table  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
6.2. Preventive maintenance plan - See PMP 7161   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
6.3. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

6.3.1. Procedure A: Cleaning the cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   20
6.3.2. Procedure B: Cleaning of the injection air check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
6.3.3. Procedure C: Dump of tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21

6.4. Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.4.1. Procedure D1: Replacement of filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4.2. Procedure D2: Replacement of vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7. Spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24

7.1. Equipment Inocart NDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2. Equipment Inocart HF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.2.1. Inocart NDT/HF cart, Europe and US versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8. Revision index History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
9. Appendices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

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Содержание Inocart NDT

Страница 1: ...Instruction manual DRT7161 B 2023 10 Inocart NDT Inocart HF Cart for powder gun...

Страница 2: ...any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames The descriptions and characteristics mentioned in this document are sub...

Страница 3: ...uction tool Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the liquid or powder installations in which our equipment is integrated Th...

Страница 4: ...aracteristics 15 3 2 Air compressed quality 15 4 Operation 15 5 Start up 17 5 1 Specific tool 17 5 2 Installation 17 5 3 Use of Inocart NDT or HF equipment 18 5 3 1 Powder application 18 6 Maintenance...

Страница 5: ...5 Member of Exel group 9 1 Maintenance preventive plan 30 9 2 EU and UK declarations of conformity 31...

Страница 6: ...DRT7169 for the NDT Pressure tank see DRT7170 for the HF Pressure tank 1 1 Configuration of the certified equipment All of these operating manuals define the configuration of the certified equipment...

Страница 7: ...4 12 NDT pressure tank P N 910031523 Vibrator P N 910030896 Inocart NDT P N Inobox NF P N 910030576 X 910030369 X X 910030369 12 X X 910030908 X X 910030908 12 X Inocart HF 6m Europe version P N 91003...

Страница 8: ...pheres Warning Flammable material Warning Corrosive subtance Warning Toxic material Warning Harmful products No access for people with active implanted cardiac devices Wear ear protection Wear a face...

Страница 9: ...ripheral electrical equipment present in the powdering area 1 6 Warnings It is imperative that anyone wearing a pacemaker does not use the equipment and does not enter the projection area High voltage...

Страница 10: ...may be dangerous for personnel see safety data sheets for the products used The pressure coating material or compressed air must not be directed at people or animals 5 All conductive structures such a...

Страница 11: ...ily be placed and used outside the explosive zone 16 It is imperative to connect the earth terminal of the cart to the earth terminal of the powder coating installation or of the powder coating booth...

Страница 12: ...y operate at an ambient temperature comprised between 0 C and 40 C 32 F to 104 F The storage temperature must never exceed 60 C 1 7 4 Sound level The sound pressure level generated by Inocart NDT HF c...

Страница 13: ...y Sames or a Sames control system modified by a third party without written permission from an authorized Sames technical agent accidents such as collision with external objects or similar events floo...

Страница 14: ...alled at the right height on either side of the cart Equipped with several air quick couplers its use and maintenance are optimized compared to previous generations Available in two versions Inocart N...

Страница 15: ...mainly consist of a cart an Inobox NF module an NDT or HF pressure tank depending on the version and an Inogun M gun The Inogun M gun allows to spray powder paint on an earthed part electrically charg...

Страница 16: ...dry developer flow rate is adjusted using the injection air on the Inobox control module or directly on the gun using the and keys If the flow rate is not sufficient when the injection parameter is at...

Страница 17: ...ank support to the base of the cart using the 4 screws 8 x 25 provided Step 2 Connect the air supply and ground wire to the tank Gun powder supply hose 1 Green yellow wire ground 2 Hose 4 6 dilution a...

Страница 18: ...owdered and press the trigger 5 3 1 1 In Non destructive Testing Powder NDT use The NDT pressure tank is equipped with 2 7mm injector 2 7mm ejector and 6mm inner diameter hose Close the NDT tank shutt...

Страница 19: ...summary table The soiling and wear of the different elements of the Inocart carriage caused by the passage of the powder depends on the nature of the powder and the operating conditions Therefore the...

Страница 20: ...sual control and cleaning operations of some elements of the equipment To limit this level only the specific tools supplied with the equipment will be used This first level of maintenance is generally...

Страница 21: ...e air supplies on the tank Step 2 Remove the cover by unscrewing the clamps Step 3 Disconnect the ground wire from the tank Step 4 Unscrew the 3 knobs that secure the tank to the tank holder Take out...

Страница 22: ...move the rear panel from the cart Step 2 Disconnect the air supplies Step 3 Unscrew the brass plug A and remove the filter assembly Step 4 To reassemble proceed in reverse order Replace the complete f...

Страница 23: ...ator Step 3 Unscrew the 4 vibrator fastening screws Reassembly Step 4 Apply a few drops of normal threadlocker P N H2CPAL046 on the 4 fixing screws Step 5 Place the vibrator on the cart screw the scre...

Страница 24: ...not necessary On the other hand if the stop is not possible the 1st emergency parts will be kept in stock Wearing parts Wearing parts are consumable components such as O rings that undergo regular de...

Страница 25: ...00625 6 Polyurethane electrode air hose 6mm black antistatic 1 1 2 130000625 12 Polyurethane electrode air hose 6mm black antistatic 1 1 2 Not shown 910031355 Inobox UK power cable length 2 m 1 1 Part...

Страница 26: ...00625 6 Polyurethane electrode air hose 6mm black antistatic 1 1 2 130000625 12 Polyurethane electrode air hose 6mm black antistatic 1 1 2 Not shown 910031355 Inobox UK power cable length 2 m 1 1 Part...

Страница 27: ...27 Member of Exel group DRT7161 B 2023 10 7 2 1 Inocart NDT HF cart Europe and US versions 1 3 4 2...

Страница 28: ...galvanized steel 2 1 X2BEHS010 Galvanized nylstop nut M 10 U 2 1 3 200000441 Rear wheel 2 1 250000419 Chc M 8 16 curved screw stainless 2 1 X2BDTU008 Steel zinc plated Washer 8 2 1 4 910030034 Inogun...

Страница 29: ...evision index History Created by Checked by S Tadem Approved by S Court Date By Index Purpose of the modification and location 2020 09 S Court A First issue 2023 10 O Aubin B UKCA Marking Change of id...

Страница 30: ...30 Member of Exel group DRT7161 B 2023 10 9 Appendices 9 1 Maintenance preventive plan...

Страница 31: ...31 Member of Exel group DRT7161 B 2023 10 9 2 EU and UK declarations of conformity...

Страница 32: ...monization legislation 2 Equipment type Chariot poudre Powder cart Inocart NDT Inocart HF 3 Applicable Directives 2014 34 UE ATEX Directive 4 Marking II 3 D Ex h IIIC T100 C Dc 5 Harmonised standards...

Страница 33: ...pplicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Kohaldatavad direktiivid Piem rojam...

Страница 34: ...evant Union harmonization legislation 2 Equipment type Chariot poudre Powder cart Inocart NDT Inocart HF 3 Applicable Directives 2016 No 1107 4 Marking II 3 D Ex h IIIC T100 C Dc 5 Designated standard...

Страница 35: ...irectivas aplicables Direttive applicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Koha...

Страница 36: ...otic applicators pumps and dosing machines We offer solutions at the cutting edge of technological innovation serving industrial efficiency for the most challenging customers and environmentally frien...

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