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 Index revision : A

10

7021

1.5.7.  Residual pressure
Before all maintenance or repair operations, remove paint and solvent from the atomizer, switch off the
high voltage power supply and cut the paint, solvent and air supplies, then release residual pressure in
each supply system. Residual pressure may leadto component damage and expose personnel to seri-
ous injuries. Paint or solvent dispersion may also lead topoisoning or irritation.

1.5.8.  Safety devices
During installation of the 

 

TRP 501 ou 502

 

, it is important to set up safety devices enabling high voltage

power, paint, solvent and air supplies to be cut immediatly if there is a problem.

• Detection of control system faults
• Detection of high voltage surges linked with the SAMES high voltage module.
• Detection of air pressure drops.
• Detection of ventilation failure.
• Detection of fire
• Detection of human presence.

 

Failure to install safety devices could result in a risk of fire, expose the personnel to serious
injury and damage the equipment.

 

1.5.9.  Mechanical Collision
The guarantee does not cover damage resulting from the operating environment (for example collision
with a robot).

1.5.10.  Ambient Temperature
The sprayer is designed to work normally under room temperature between 5°C and + 40°C.

 

In order to optimise application quality, it is advised to work under room temperature b 15°C
and + 28°C.
The storage temperature will never 60°C.

1.5.11.  Specific maintenance provisions
The access of the booth, near the atomizer in operation, will have to be proscribed and controlled by
safety devices (

see § 1.5.8 page 10

) which will have to stop the equipment in case of intrusion of people

in the area.
Nevertheless, for maintenance operation, these safety devices will have to be arranged in order to allow
certain operations and checks (only for persons trained and entitled by Sames Technologies).

Содержание TRP 501

Страница 1: ...6 41 60 90 www sames com USA Exel North America Inc 11998 Merriman Road Livonia Michigan 48 150 Tel 734 261 5970 Fax 734 261 5971 www sames com TRP 501 left TRP 501 right TRP 502 converging DES03570 From February 1st 2017 SAMES Technologies SAS becomes SAMES KREMLIN SAS A partir du 1 02 17 SAMES Technologies SAS devient SAMES KREMLIN SAS ...

Страница 2: ...ogies is registered as a Training Center approved by the Minis try of Employment Trainings with the aim of getting the necessary know how to use and for the main tenance of your equipment can be organised all along the year A catalog is available upon request Among the different training programmes proposed you will be able to find the training which corresponds the best to your needs and producti...

Страница 3: ...ature 10 1 5 11 Specific maintenance provisions 10 1 6 Guarantee 11 2 Description 12 2 1 General 12 2 2 Function of the different parts 13 2 2 1 TRP 500 flat spray 13 2 2 2 Manifold block 13 2 2 3 High voltage unit UHT 156 EEx e 13 3 Characteristics 14 3 1 Dimensions mm 14 3 1 1 TRP 501 left and right 14 3 1 2 TRP 502 converging 15 3 2 Working characteristics 15 3 3 Operating Principle 15 4 Fluid ...

Страница 4: ...block 18 7 2 1 Micro valve 18 8 Cleaning 19 8 1 Cleaning of the cap 20 8 2 Cleaning of the TRP 20 9 Spare part list 21 9 1 TRP 501 left assembly 21 9 1 1 Left Manifold block 22 9 2 TRP 501 right assembly 23 9 2 1 Right Manifold block 24 9 3 TRP 502 converging 25 9 3 1 Converging Manifold block 26 ...

Страница 5: ... EEx 350mJ Serial number ATEX TRP 501 502 Configurations These part numbers are standard equipped with plastic nozzles and caps On option they can be fitted with metal nozzles and caps But in this case the atomization exclu sion area is different see page 8 The sign X signifies that respecting the safety distance between the parts of the atomizer that are under high voltage and the grounded parts ...

Страница 6: ...tions that should be taken to avoid them The equipment must only be used by person nel trained by SAMES Technologies 1 4 Warnings WARNING Safety may be jeopardized if this equipment is not operated disassembled and reas sembled in compliance with the instructions given in this manual and in any Euro pean Standard or national safety regulations in force WARNING Equipment performance is only guarant...

Страница 7: ... not used and or when the equipment is broken the presence of potential energy liquid or air pressure or electric inside the equipment Using individual protection equipment will limit the risks of contact and or inhalation of toxic product gas vapours fog or dusts that can be produced while using the equipment The user has to follow the coating product manufacturer s recommendations Electrostatic ...

Страница 8: ...atic shoes and gloves to avoid this risk All metal parts of the booth and parts to be painted must be correctly grounded Ground resistance must be less than or equal to 1 MΩ minimum measurement voltage 500 V This must be checked regularly Grounding is mandatory for all the conductive envelops of the electrical equipments and for all the con ductive components within explosive atmospheres by conduc...

Страница 9: ... the atomizer and the ports of the quick disconnect plate must be clean and free of any traces of paint solvent or other foreign matter WARNING The guarantee does not cover damage caused by foreign matter such as paint solvent or other substances entering the air circuits of the TRP 501 TRP 502 1 5 3 Product Quality The paint must be filtered to prevent any damage to the atomizer The maximum permi...

Страница 10: ...on of fire Detection of human presence Failure to install safety devices could result in a risk of fire expose the personnel to serious injury and damage the equipment 1 5 9 Mechanical Collision The guarantee does not cover damage resulting from the operating environment for example collision with a robot 1 5 10 Ambient Temperature The sprayer is designed to work normally under room temperature be...

Страница 11: ... SAMES Technologies technical agent accidents such as collision with external objects or similar events flooding earthquake fire or similar events inadequately filtered bearing air solid particles more than 5 µm in diameter inadequately filtered paint and solvent use of seals not complying with SAMES Technologies recommendations pollution of air circuits by fluids or substances other than air SAME...

Страница 12: ...ying angle by means of adjusting rings Dimensions of the fan spray can be adjusted according to fan air and atomizing air values The two atomizing heads of the TRP 502 whose fan sprays converge on the object to be painted forming a single spray are supplied in parallel and controlled simultaneously The maximum paint atomizing rate of the assembly is twice that of the TRP 501 and it has a greater a...

Страница 13: ...fitted pilot trigger marking PT pilot dump marking PD Atomizing air for the fan spray or directional air for the round spray marked AA Fan air for the fan spray or vortex air for the round spray marked FA A paint dump control micro valve is fitted into the manifold The valve remains closed until the air in its control circuit is pressurized When the air is pressurized the valve opens and the paint...

Страница 14: ...Index revision A 14 7021 3 Characteristics 3 1 Dimensions mm 3 1 1 TRP 501 left and right 313 178 225 161 128 5 72 5 DES03566 ...

Страница 15: ...Index revision A 15 7021 3 1 2 TRP 502 converging 3 2 Working characteristics see RT Nr 7005 3 3 Operating Principle see RT Nr 7005 DES03567 285 185 216 295 15 ...

Страница 16: ...rmines the impact spray diameter wide or narrow 4 1 TRP 501 ou 502 Single circuit with dump valve without regulator Note Hose dimensions are in mm 5 Tools For the TRP 500 see RT Nr 7005 D Dump D 6 8 PD Pilot dump D 4 6 ou 2 7 4 P Paint supply D 4 6 PT Pilot trigger D 4 6 ou 2 7 4 FA Fan air D 7 10 AA Atomizing air D 7 10 Part Number Description Qty Sale unit 1303689 Microvalve removal tool 1 1 DES...

Страница 17: ...If necessary decrease the circuit pressure using the trigger pilot valve but first switch off all feeds and power supplies automatic or manual cycles 4 Check that the main air indicator lamp is off 5 Make sure that the atomizing air pressure switch is in the off position 6 Disconnect the air and paint supplies from the manifold Disconnect the LV cable and the grounding cable 7 Remove the four scre...

Страница 18: ...TRP 500 head s Remove the four screws from the HV unit cover Remove the two connections from the rear of the cover then slide the coupling and the gland onto the cable and the grounding cable Slide open the cover in order to gain access to the HV unit Disconnect the HV unit Remove the High Voltage connection from the Manifold Disconnect the hoses Check the condition of the different components sea...

Страница 19: ...y of its components be sprayed with solvent or water at high or low pressure WARNING SAMES Technologies disadvises the use of protective plastic sheets If despite this warning plastic sheets are used to protect the atomizer do not choose anti static sheets as these conduct electricity and will short circuit the high voltage if they are used to protect insulating parts such as the atomizer body Sam...

Страница 20: ...s are not blocked Dry carefully with compressed air 8 1 Cleaning of the cap Remove the cap see RT Nr 7005 Leave to soak the cap in solvent then clean with a clean cloth and soft brush Dry carefully with compressed air WARNING The flat spray air caps must be replaced daily with clean flat spray air caps 8 2 Cleaning of the TRP see RT Nr 7005 DES03569 ...

Страница 21: ...art number Description Qty Sale Unit First Emer gency Con sum able 910002687 TRP 501 left assembly 1 1 X 1 752949 TRP 500 see RT Nr 7005 1 1 X 2 1518965 High voltage unit UHT 156 EEx e see RT Nr 6245 1 1 X 3 910002688 Left Manifold block see 9 1 1 page 22 1 1 X DES03560 1 2 3 ...

Страница 22: ...710 TRP high voltage connection 1 1 X 6 J2FENV561 O ring FEP 1 1 X 7 X9NVCB226 Screw C M6 x 20 nylon 4 1 8 900002037 Cover UHT 156 1 1 9 F6RPUK332 Male fitting nylon 1 1 10 F6RPUK320 Male fitting nylon 1 1 11 1409510 Captive screw 1 1 12 1507375 Microvalve 2 ways orange indicator chemically inert o rings see RT Nr 6021 1 1 X 13 F6RPDK308 Fitting nylon 2 1 X Item Part number Marking 1 F6RPDK310 on ...

Страница 23: ...r Description Qty Sale Unit First Emer gency Con sum able 910002689 TRP 501 right assembly 1 1 X 1 752949 TRP 500 see RT Nr 7005 1 1 X 2 1518965 High voltage unit UHT 156 EEx e see RT Nr 6245 1 1 X 3 910002690 Right manifold block see 9 2 1 page 24 1 1 X DES03561 1 3 2 ...

Страница 24: ...6 Screw C M6 x 20 nylon 4 1 5 900002037 Cover UHT 156 1 1 6 F6RPUK332 Male fitting nylon 1 1 7 F6RPUK320 Male fitting nylon 1 1 8 1409510 Captive screw 1 1 9 1507375 Microvalve 2 ways orange indicator chemically inert o rings see RT Nr 6021 1 1 X 10 F6RPDK308 Fitting nylon 2 1 X 11 F6RPDK310 Fitting nylon 2 1 X 12 740016 Resistance 1 1 X 13 740018 Spring 1 1 X Item Part number Marking 1 746549 on ...

Страница 25: ...iption Qty Sale Unit First Emer gency Con sum able 910002691 TRP 502 converging assembly 1 1 X 1 752949 TRP 500 see RT Nr 7005 1 1 X 2 1518965 High voltage unit UHT 156 EEx e see RT Nr 6245 1 1 X 3 910002692 Converging manifold block see 9 3 1 page 26 1 1 X DES03565 3 2 1 ...

Страница 26: ...w C M6 x 20 nylon 4 1 5 900002037 Cover UHT 156 1 1 6 F6RPDK308 Fitting nylon 2 1 X 7 746549 Fitting nylon 1 1 X 8 F6RPUK332 Male fitting nylon 1 1 9 F6RPUK320 Male fitting nylon 1 1 10 J2FENV561 O ring FEP 1 1 X 11 1507375 Microvalve 2 ways orange indicator chemically inert o rings see RT Nr 6021 1 1 X 12 F6RPDK310 Fitting nylon 2 1 X 13 740532 Resistance equipped with spring 1 1 X Item Part numb...

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