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3 

 

Contents 

Evolution table of the document ................................................................................................................................. 5

 

Additional Documentations ......................................................................................................................................... 5

 

Guarantee .................................................................................................................................................................... 6

 

1

 

DECLARATION OF CONFORMITY .............................................................................................................. 7

 

2

 

SAFETY INSTRUCTIONS ............................................................................................................................ 8

 

2.1

 

P

ERSONAL SAFETY

 ....................................................................................................................................... 8

 

Overview ...................................................................................................................................................................... 8

 

Meaning of the pictograms .......................................................................................................................................... 9

 

Security devices ......................................................................................................................................................... 10

 

Danger of Pressure .................................................................................................................................................... 10

 

Injection hazards ........................................................................................................................................................ 11

 

Fire hazards, explosion, electric arc, static electricity ................................................................................................ 11

 

Hazards of toxic products .......................................................................................................................................... 12

 

2.2

 

I

NTEGRITY OF THE MATERIAL

 ....................................................................................................................... 13

 

Material recommendations ....................................................................................................................................... 13

 

Pump .......................................................................................................................................................................... 13

 

Tubing ........................................................................................................................................................................ 13

 

Products implemented .............................................................................................................................................. 14

 

3

 

ENVIRONMENT ...................................................................................................................................... 15

 

4

 

AVAILABLE CONFIGURATIONS ............................................................................................................... 17

 

4.1

 

R

EXSON PARTS NUMBER OF 

H

IGH 

V

ISCOSITY 

P

UMPS

 ....................................................................................... 17

 

4.2

 

T

ABLE 

1

 

F

LUID 

S

ECTION

-A

IR 

M

OTOR 

S

ELECTION

 ............................................................................................ 18

 

4.3

 

T

ABLE 

2

 

F

LUID 

S

ECTION 

–

 

P

UMP 

F

OOT 

&

 

M

ATERIAL 

S

ELECTION

 ....................................................................... 18

 

4.4

 

T

ABLE 

3

 

S

EALS 

P

ACKS 

S

ELECTION

 ................................................................................................................ 19

 

5

 

IDENTIFICATION ..................................................................................................................................... 20

 

5.1

 

D

ESCRIPTION OF THE MARKING OF THE PLATE

 ................................................................................................. 20

 

5.2

 

C

ORRESPONDENCE TABLE 

N

EW PART NUMBERS 

/

 

S

IGNIFICANT DESIGNATIONS

 ...................................................... 22

 

5.3

 

C

ORRESPONDENCE TABLE 

E

XISTANT PART NUMBERS 

/

 

S

IGNIFICANT DESIGNATIONS

 ................................................ 23

 

6

 

TECHNICAL CHARACTERISTICS AND PERFORMANCE .............................................................................. 24

 

6.1

 

G

ENERAL CHARACTERISTICS

 ........................................................................................................................ 24

 

6.2

 

P

RINCIPLE OF OPERATION

 ........................................................................................................................... 26

 

Expected use .............................................................................................................................................................. 26

 

Functional description ............................................................................................................................................... 26

 

7

 

INSTALLATION ....................................................................................................................................... 28

 

7.1

 

H

ANDLING

 .............................................................................................................................................. 28

 

7.2

 

C

ONNECTIONS SUBSETS

 ............................................................................................................................. 28

 

7.2.1

 

F

LUID SUPPLY CONNECTION

 ........................................................................................................................ 28

 

7.2.2

 

A

IR SUPPLY CONNECTION

 ........................................................................................................................... 29

 

7.3

 

S

TORAGE

 ................................................................................................................................................ 29

 

8

 

COMMISSIONING ................................................................................................................................... 30

 

Pump .......................................................................................................................................................................... 30

 

Motor ......................................................................................................................................................................... 30

 

Содержание REXSON 2B124

Страница 1: ...PUMP 124 cm3 Pump REXSON 2B124 User Manual 582130110 2021 04 16 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Страница 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Страница 3: ...NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACKS SELECTION 19 5 IDENTIFICATION 20 5...

Страница 4: ...dies to apply 35 10 MAINTENANCE 37 10 1 PREVENTIVE MAINTENANCE PLAN 38 Fluid section 38 10 2 GENERAL PRECONISATION MAINTENANCE 39 11 DISASSEMBLY REASSEMBLY OPERATION 40 Greases and thread lockers desi...

Страница 5: ...for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual car...

Страница 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Страница 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Страница 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Страница 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Страница 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Страница 11: ...nsufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating the...

Страница 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Страница 13: ...ir motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read ca...

Страница 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Страница 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Страница 16: ...esigned and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Страница 17: ...Ex 1 cP 1 mPa s 2B R E X 0124 Technology Ball pump 2B Air Motor None XX Motor 1000 10 Motor 1500 15 Motor 3000 30 Motor 5000 50 Refer table 1 Material of construction SS Stainless steel SC Stainless s...

Страница 18: ...8 1 6 100 50 700 582142110 15 MOTOR 1500 15 1 6 100 90 1300 582141110 30 MOTOR 3000 30 1 6 100 180 2600 582140110 50 MOTOR 5000 53 1 6 100 320 4600 582146110 4 3 Table 2 Fluid Section Pump Foot Materi...

Страница 19: ...et PE 04 Leather FKM Leather and PE Leather and PE 05 PTFEG FKM PTFEG PTFEG 06 PU FKM PU and PE PTFEG 07 PTFEG PE FEP FEP PTFEG and PE PTFEG and PE PTFE Polytetrafluorothylene Teflon like properties P...

Страница 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Страница 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Страница 22: ...15 42 MOT3000 30 43 MOT5000 50 M Material MA 2 Stainless Steel SS 4 Stainless Steel Carbide valve SC S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06 7 PTFEG PE FEP 07 F...

Страница 23: ...5 172 01 03 REX2B0124 XX SS WM 03 NONE SS Stainless Steels WM Wall mounted 03 PTFE PE 997 197 200 REX2B0124 15 SS WM 03 MOT1500 15 1 SS Stainless Steels WM Wall mounted 03 PTFE PE 105 172 13 04 REX2B0...

Страница 24: ...on seals kits Available Motors Motor selection XX 10 15 30 50 NONE MOTOR 1000 MOTOR 1500 MOTOR 3000 MOTOR 5000 Pressure Ratio 8 1 15 1 30 1 53 1 Maximum Air Inlet Pressure bar 6 6 6 6 psi 100 100 100...

Страница 25: ...m Materials of construction SS SC Stainless steel Stainless steel Carbide valves Pump body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston...

Страница 26: ...flap 2 closes and the lower flap 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the piston 1 is lowered the up...

Страница 27: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Страница 28: ...he order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that...

Страница 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Страница 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Страница 31: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Страница 32: ...pump is mainly dedicated to the transfer and application of viscous products the pin is when leaving the factory positioned at the highest point This allows the ball to move far away from the seat and...

Страница 33: ...ulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commi...

Страница 34: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Страница 35: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Страница 36: ...s incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open air leak Check adjust...

Страница 37: ...mmon problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shutdown stop the pum...

Страница 38: ...he condition of the hoses Clean the piston of the pumps Do not let the product dry on it Check the lubricant level inside the cup keep it at half level Fill it if necessary It is normal for this lubri...

Страница 39: ...ative to follow the decompression procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grea...

Страница 40: ...our responsibility Before each reassembly Clean the parts with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid da...

Страница 41: ...Reassembly Operation 41 Fluid Section Follower plate Wall Mounted REX2B0124 FP REX2B0124 WM For a full description of spare parts see Part 12 Spare Parts A 2 A 1 C 1 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A...

Страница 42: ...sembly Reassembly Operation 42 Fluid Section Stainless steel 200L Cover REX2B0124 SS C2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 2 A 1 A 1 A 2 C 1 For a full description of spare parts see Part 12 Spare Part...

Страница 43: ...ly Reassembly Operation 43 Fluid Section Stainless steel Drum Bung mounted REX2B0124 SS D2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 2 A 1 A 1 A 2 C 1 For a full description of spare parts see Part 12 Spare P...

Страница 44: ...ly Operation 44 Fluid Section Stainless steel cabide valves Follower plate REX2B0124 SC FP A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 2 A 1 A 1 A 2 C 1 A 1 A 1 A 1 A 1 For a full description of spare parts see...

Страница 45: ...to remove the spacer 18 Take off the seat 20 the seal 22 and the pin 24 Put aside the seal 9 Clean the parts check them if they are damaged or worn Reinstall the parts in the reverse order of the dis...

Страница 46: ...ad seals Slide the piston rod 11 assembly inside the body 7 push it upwards Screw the cylinder 21 to top into the body 7 Screw the foot valve body 23 assembly to top tighten slightly Reinstall the pro...

Страница 47: ...KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section Follower plate Wall Mounted REX2B0124 FP REX2B0124 WM WARNING these parts are not supplied with...

Страница 48: ...Spare parts 48 Fluid Section Stainless steel 200L Cover REX2B0124 SS C2 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Страница 49: ...Spare parts 49 Fluid Section Stainless steel Drum Bung mounted REX2B0124 SS D2 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Страница 50: ...Spare parts 50 Fluid Section Stainless steel cabide valves Follower plate REX2B0124 SC FP WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Страница 51: ...Piston 209 625 1 1 12 Chevron seal According to seal pack 1 13 M washer See repair kit table 2 2 14 Chevron seal According to seal pack 1 15 Ball 87 312 1 2 16 Lock nut 88 335 2 3 17 Upper piston seat...

Страница 52: ...Screw M6x16 88 267 4 3 48 Support plate 205 044 1 3 49 O ring seal 84 002 1 50 Washer M6 963 040 016 4 3 51 Washer AZ6 963 300 016 4 3 52 Nut M6 953 010 016 4 3 53 Screw 933 011 196 3 54 Tie rod exte...

Страница 53: ...tes parts are not serviceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Ind Description Ref Qty Spare part maintenance level Lower adapter flange fo...

Страница 54: ...s 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Epoxy glue Butyl Silicone Some varnishes Paint 04 PE LEATH...

Страница 55: ...4 PTFE PE 22 O Ring 1 84 390 PTFE 1 84 390 PTFE 1 84 390 PTFE 29 O Ring 1 1 909 130 540 Or 84 180 FKM FKM 1 1 909 130 540 Or 84 393 FKM FKM 1 1 909 130 540 Or 84 180 FKM FKM Adjustment block 4 210 340...

Страница 56: ...6 PTFE G 22 O Ring 1 84 390 PTFE 1 84 390 PTFE 1 84 390 PTFE 29 O Ring 1 1 909 130 540 Or 84 180 FKM FKM 1 1 909 130 540 Or 84 180 FKM FKM 1 1 909 130 540 Or 84 180 FKM FKM Adjustment block 4 210 340...

Страница 57: ...636 209 634 PTFE G PE Piston packing 3 3 209 636 209 634 PTFE G PE 22 O Ring 1 84 390 PTFE 29 O Ring 1 1 909 130 540 Or 84 393 FKM FKM FEP Adjustment block 4 210 340 ST STEEL PTFE G PE PTFE G PE PTFE...

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