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20/11/2020

582156110-EN-indC-Pump-20F50 pH.docx

Meaning of the pictograms

Danger, general signal

(user)

Danger: high pressure

Explosive materials

Danger: Electricity

Toxic substances

Corrosive materials

Harmful or irritating

materials

Danger of pinching,

crushing

Risk of product

emanation

Danger: hot parts or

surfaces

Danger of automatic

start, moving parts

Danger: flammability

hazard

General obligation

Grounding

Refer to the

manual/instruction

leaflet

Gloves must be worn

Protective helmet

Hearing protection

Mandatory respiratory

protection

Safety footwear

Protective clothing

Protective visor

Wearing of glasses is

mandatory

Material recycling

Содержание 20F50

Страница 1: ...pH Equipment reference 151772200 User Manual 582156110 2020 11 20 Index C Translation from the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 7...

Страница 2: ...y form whatsoever and any exploitation or communication of its contents is prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Страница 3: ...IAL 21 5 1 COMPLETE SYSTEM 21 5 1 1 VISUAL GENERIC PRESENTATION 21 Context of use 22 5 2 DESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM 23 Pump model 20F50 pH 23 Motor model 500 4 Stroke 100 24 Fluid...

Страница 4: ...UPLING COUPLING OF MOTOR AND FLUID SECTION 56 13 3 CHANGING THE BELLOWS 74 13 4 DISMANTLING REASSEMBLING THE SUCTION VALVE 95 13 5 DISASSEMBLY REASSEMBLY OF THE EXHAUST VALVE 103 13 6 DISASSEMBLY REAS...

Страница 5: ...SON F SEGUIN Disassembly reassembly added B Week 42 2020 C HUSSON Update C Week 47 2020 C HUSSON Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmo...

Страница 6: ...which we reserve the right to acknowledge The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper...

Страница 7: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Страница 8: ...h assets of 12 720 000 Euros Head office 13 chemin de Malacher 38 240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 Herewith declares that the pump model 20F50 pH part number 151 772 200 was carried out by com...

Страница 9: ...peration can cause serious injury This equipment is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the equipment Parts and accessor...

Страница 10: ...materials Danger of pinching crushing Risk of product emanation Danger hot parts or surfaces Danger of automatic start moving parts Danger flammability hazard General obligation Grounding Refer to th...

Страница 11: ...f the equipment components Pressure hazards Safety requires that a pressure relief air shut off valve must be installed in the pump motor supply system to allow trapped air to escape when the supply i...

Страница 12: ...orrect grounding insufficient ventilation flames or sparks can cause an explosion or fire that could result in serious injury In order to avoid these risks especially when using pumps it is imperative...

Страница 13: ...in the material used during the application in a container designed for this purpose to dispose the materials in accordance with the legislation of the country where the equipment is used to wear clot...

Страница 14: ...l recommendations Guards are fitted for safe use of the equipment Examples Motor hood Housings The manufacturer cannot be held responsible in case of bodily injury as well as breakdowns and or damage...

Страница 15: ...EDURE carefully Check that the pressure relief and drain air valves are working properly It is forbidden to operate the pump without its protective motor cover risk of crushing It is forbidden to remo...

Страница 16: ...ust be strictly adhered to Flushing the pump Wearing PPE goggles gloves safety shoes Do not look at the gun nozzle when the gun is under pressure Flush at a maximum of 1 bar 14 5 psi on the air equipm...

Страница 17: ...he hoses and junction fittings before commissioning the equipment Check hoses regularly and replace them if damaged Never exceed the maximum working pressure stated on the hose MWP For the assembly of...

Страница 18: ...ontact Inherent risks to personnel and the environment Wear and tear malfunctions material or equipment malfunctions as well as the quality of the finished The user shall identify and prevent from pot...

Страница 19: ...he 2 5 mm wire supplied by a device more suited to its environment larger wire section earth braid fixing by eye lug Have the ground continuity checked by a qualified electrician If ground continuity...

Страница 20: ...designed and manufactured with high quality materials and components that can be recycled and reused The 2012 19 EU European Directive applies to all devices marked with this logo crossed out waste b...

Страница 21: ...ntractual visual Ind Description Ind Description A Pump B C J Discharge valve B Air motor L Suction rod C Fluid section M Fluid filter D AIR MOTOR air regulator N Drain valve E Gauge O Drain rod F GUN...

Страница 22: ...x 22 Context of use The pump model 20F50 pH is designed to meet the required performance and lifetime requirements Air operated piston pump stainless steel with a bellows seal fluid packing Low mainte...

Страница 23: ...mp model 20F50 pH Expected use The pump is recommended for water based or solvent based paints whose viscosity is lower than 1000 mPa s The pump consists of a motor model 500 4 and a fluid section mod...

Страница 24: ...24 Motor model 500 4 Stroke 100 Expected use This air motor is intended to be coupled to the fluid section systems recommended by SAMES KREMLIN in order to obtain the ratio and the expected flow rate...

Страница 25: ...upply air pressure via the air regulator leads to an increase of the number of pump piston returns min cycles which leads to a flow rate increase and to an outlet pressure increase of the pumped mater...

Страница 26: ...56110 EN indC Pump 20F50 pH docx 26 Fluid section model F50 pH Part number Seals kits Fixed packing Upper packing Lower packing O rings statics Bellows 144 951 090 PTFE PE PTFE PE PE PE Seats carbide...

Страница 27: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 27 Air supply assembly...

Страница 28: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 28 Fluid filter 3 8 model 250 bar 3625 75 psi...

Страница 29: ...of the label marking Principles Paint pumps are designed to be installed in a paint booth This equipment complies with the following provisions ATEX Directive 2014 34 EU II 2 G group II category 2 gas...

Страница 30: ...environment in which explosive atmospheres due to gases vapors mists are likely to occasionally occur during normal operation G gas TYPE Model of the pump SERIE SERIAL Number given by SAMES KREMLIN Th...

Страница 31: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 31 7 Equipment plans Pump model 20F50 pH bare pump and wall mounted pump...

Страница 32: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 32...

Страница 33: ...model 20F50 pH Weight Wall mounted suction rod air supply filter 24 kg 52 9 lbs Theoretical pressure ratio 20 1 maximum fluid pressure 120 bar 1740 psi Maximum operating temperature 50 C 122 F Weight...

Страница 34: ...sembly Air Inlet F 3 8 G air supply Fluid Inlet M 26 x 125 suction rod fitting F 26 x 125 Fluid Outlet M 1 2 JIC filter outlet Connection hoses Pump air supply hose minimum for a 5 m 16 5 ft length 16...

Страница 35: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 35 Motor model 500 4 STROKE 100 Motor features 500 4 Motor stroke 100 mm 4 Motor section 50 cm 7 7 sq in...

Страница 36: ...d section features Flowmax F50 pH Hydraulic section 2 5 cm 0 4 sq in Fluid volume delivery per cycle 50 cc 1 76 oz Number of cycles 20 per L 76 per gal Fluid flow rate 30 cycles 1 5 L mn 0 4 US gal Se...

Страница 37: ...uring its reciprocating movement the motor drives the piston of the fluid section the paint is drawn and is forced back under pressure Due to its design the pressure is always the one read on the gaug...

Страница 38: ...sfers it to the upper chamber V2 Since the volume of the upper chamber V2 is half that of the lower chamber V1 a volume equivalent to the upper chamber V2 is expelled from the pump Attention The frict...

Страница 39: ...motors with straight reciprocating movements operate by compressed air supply The reversing system is carried out by means of a reversing block These pneumatic motors are intended to be coupled to th...

Страница 40: ...ed by SAMES KREMLIN Grounding Coupled with a pneumatic motor the fluid section will be grounded via the earth cable of this motor This ground cable must be connected to a safe and solid ground Loosen...

Страница 41: ...see Maintenance It is imperative to install a pressure relief valve after the air regulator and as close as possible to the motor inlet in order to follow the decompression procedure See Operating pro...

Страница 42: ...ings plugs Storage before installation Storage ambient temperature from 0 C 32 F to 50 C 122 F Protect the unit against dust water runoff moisture and shocks Storage after installation Protect the uni...

Страница 43: ...advisable to stop the fluid section in the low inversion position in order to prevent the product from catching on the piston rod Motor Motors are tested before shipping Nevertheless before coupling t...

Страница 44: ...it will damage the bellows Do not install a fluid regulator on the supply circuit or any device that could perform as a non return valve Motor A relief valve setting 6 5 bar 94 psi is fitted on the pu...

Страница 45: ...he nozzle Lock the guns valve tap etc to OFF Shut off the oil supply via the pressure relief valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap to a metal buc...

Страница 46: ...ster Warm humid climates can produce high levels of icing because of the higher humidity levels Low ambient temperatures near 0 C 32 F make it easier for the motor parts to drop below freezing To mini...

Страница 47: ...is cured dried in the pump Clean the pump change the parts if necessary Broken part s in the pump Remove check replace Frosting of the motor Defrost and lubricate using oil Outlet fluid hose is block...

Страница 48: ...d Check filter and mounting Hose not correct Replace hose Head piston seals worn Check mounting and replace seals The pump operates but irregular flow Air inlet in the suction circuit Check mounting s...

Страница 49: ...parts Seals incorrectly mounted or damaged Check the mounting change the seals if necessary Abnormal operating after racing or too extreme temperature Piston seals too tight damaged Check mounting red...

Страница 50: ...an and in good condition to increase equipment working life Make sure that the suction strainer is clean and in good condition Regularly clean it and change it if necessary Flush the pump as often as...

Страница 51: ...o provide preventive maintenance after 12 months of operation SAMES KREMLIN recommends changing the motor muffler foams every year Check The clogging of the air filter The absence of air leaks The abs...

Страница 52: ...operly Every year Disassemble the fluid section fully Clean all parts Install new seals when reassembling the pump see replacement seal kit Put grease on the piston and inside the cylinder to avoid da...

Страница 53: ...eventive maintenance It is recommended to schedule a routine maintenance after a set number of hours of operation This is defined by the user s maintenance department and is based on the product the w...

Страница 54: ...it is imperative to follow the pressure relief procedure and the safety instructions 13 1Disassembly of the grounding cable Hold the grounding terminal with a 10 mm wrench and unscrew the lock nut A...

Страница 55: ...020 55 Preliminary operations Option If the pump is fitted with an air assembly Shut off the air inlet by means of the valve Unscrew the air supply hose with an appropriate wrench blocking the air inl...

Страница 56: ...0 582156110 EN indC Pump 20F50 pH docx 56 13 2 Decoupling Coupling of motor and fluid section Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools...

Страница 57: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 57 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Страница 58: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 58 Remove the fluid tube 47 and the nut...

Страница 59: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 59 Remove and replace the seals 36 44 and 45 36 44 45...

Страница 60: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 60 Unscrew the suction valve 50 with a 41 mm wrench Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 41 27 50...

Страница 61: ...N indC Pump 20F50 pH docx 20 11 2020 61 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34 1...

Страница 62: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 62 Unscrew and remove the 4 nuts 4 using a 17 mm socket wrench Remove the washers 5 Remove the suction flange 1 Tools needed 4 5 1 17...

Страница 63: ...rew the 4 tie rods 3 using a 14 mm open end wrench Unscrew the piston 24 by positioning a 15 mm open end wrench on the flat surfaces of the piston and an11 mm open end wrench on the flat surfaces of t...

Страница 64: ...pH docx 64 Unscrew the 3 SHC screws M 6 x 60 13 using a 5 mm Allen wrench Loosen the skirt 10 by holding it with a 36 mm open end wrench and loosening the intermediate piston 11 with an 11 mm open en...

Страница 65: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 65 Remove the suction bearing assembly 6 bellows 8 and skirt 10 10 8 6...

Страница 66: ...ce the suction bearing assembly 6 bellows 8 and skirt 10 on the intermediate piston 11 Tighten the skirt 10 by holding it with a 36 mm open end wrench and tightening the intermediate piston 11 with an...

Страница 67: ...crew in the 3 M 6 x 60 13 SHC screws 13 using a 5 mm Allen wrench Screw on the piston 24 by placing a 15 mm open end wrench on the flats of the piston and an 11 mm open end wrench on the flats of the...

Страница 68: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 68 Screw on the 4 tie rods 3 using a 14 mm open end wrench Place the suction flange 1 Tools needed 3 1 14...

Страница 69: ...rs 5 Screw on the 4 nuts 4 using a 17 mm socket wrench Place the ball 32 on the exhaust valve seat 34 Apply adhesive Loctite 5772 to the piston thread 24 Position the exhaust valve 34 and screw it on...

Страница 70: ...pH docx 70 Hold the piston with a 16 mm open end wrench and tighten the exhaust valve 34 with an 18 mm open end wrench Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm ope...

Страница 71: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 71 Place the suction valve 50 on the cylinder 27 Screw on the suction valve 50 with a 41 mm open end wrench Tools needed 50 27 41...

Страница 72: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 72 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Страница 73: ...Pump 20F50 pH docx 20 11 2020 73 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Страница 74: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 74 13 3 Changing the bellows Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools needed 41...

Страница 75: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 75 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Страница 76: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 76 Remove the fluid tube 47 and the nut...

Страница 77: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 77 Remove and replace the seals 36 44 and 45 36 44 45...

Страница 78: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 78 Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 27...

Страница 79: ...N indC Pump 20F50 pH docx 20 11 2020 79 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34 1...

Страница 80: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 80 Unscrew and remove the 4 nuts 4 using a 17 mm socket wrench Remove the washers 5 Remove the suction flange 1 Tools needed 4 5 1 17...

Страница 81: ...rew the 4 tie rods 3 using a 14 mm open end wrench Unscrew the piston 24 by positioning a 15 mm open end wrench on the flat surfaces of the piston and an11 mm open end wrench on the flat surfaces of t...

Страница 82: ...pH docx 82 Unscrew the 3 SHC screws M 6 x 60 13 using a 5 mm Allen wrench Loosen the skirt 10 by holding it with a 36 mm open end wrench and loosening the intermediate piston 11 with an 11 mm open en...

Страница 83: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 83 Remove the suction bearing assembly 6 bellows 8 and skirt 10 Unscrew the 4 screws 14 using a 4 mm Allen wrench Tools needed 10 8 6 14 4...

Страница 84: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 84 Remove the bellows assembly 8 bellows flange 7 and skirt 10 Remove the bellows flange 7 7 8 10 7...

Страница 85: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 85 Remove the seal 12 from the suction bearing 6 with a flat screwdriver Tools needed 12 6...

Страница 86: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 86 Place the seal 12 in the suction bearing housing 6 Place the bellows assembly 8 bellows flange 7 and skirt 10 in the suction bearing 6 12 6 7 8 10 6...

Страница 87: ...docx 20 11 2020 87 Using a 4 mm Allen wrench screw in the 4 screws 14 one by one so that the bellows flange 7 comes to a stop Place the suction bearing 6 bellows 8 and skirt 10 on the intermediate pis...

Страница 88: ...pH docx 88 Tighten the skirt 10 by holding it with a 36 mm open end wrench and tightening the intermediate piston 11 with an 11 mm open end wrench Screw in the 3 M 6 x 60 13 SHC screws 13 using a 5 mm...

Страница 89: ...89 Screw on the piston 24 by placing a 15 mm open end wrench on the flats of the piston and an 11 mm open end wrench on the flats of the intermediate piston 11 Screw on the 4 tie rods 3 using a 14 mm...

Страница 90: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 90 Place the suction flange 1 Place the washers 5 Screw on the 4 nuts 4 using a 17 mm socket wrench Tools needed 1 4 5 17...

Страница 91: ...valve seat 34 Apply adhesive Loctite 5772 to the piston thread 24 Place the exhaust valve 34 and screw it on manually at the contact Hold the piston with a 16 mm open end wrench and tighten the exhaus...

Страница 92: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 92 Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm open end wrench Tools needed 27 41...

Страница 93: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 93 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Страница 94: ...10 EN indC Pump 20F50 pH docx 94 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Страница 95: ...10 EN indC Pump 20F50 pH docx 20 11 2020 95 13 4 Dismantling Reassembling the suction valve Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools ne...

Страница 96: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 96 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Страница 97: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 97 Remove the fluid tube 47 and the nut...

Страница 98: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 98 Remove and replace the seals 36 44 and 45 36 44 45...

Страница 99: ...suction valve 50 with a 41 mm wrench Remove the gasket 42 with a flat screwdriver Remove the locking ring 40 with a flat screwdriver Remove the ball 39 Clean the parts change the gasket 42 and reasse...

Страница 100: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 100 Place the suction valve 50 on the cylinder 27 Screw on the suction valve 50 with a 41 mm open end wrench Tools needed 50 27 41...

Страница 101: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 101 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Страница 102: ...0 EN indC Pump 20F50 pH docx 102 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Страница 103: ...0 EN indC Pump 20F50 pH docx 20 11 2020 103 13 5 Disassembly Reassembly of the exhaust valve Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools n...

Страница 104: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 104 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Страница 105: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 105 Remove the fluid tube 47 and the nut...

Страница 106: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 106 Remove and replace the seals 36 44 and 45 36 44 45...

Страница 107: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 107 Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 27...

Страница 108: ...582156110 EN indC Pump 20F50 pH docx 108 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34...

Страница 109: ...lace the seal 35 grease it PTFE grease and reinstall it on the exhaust valve 34 Place the ball 32 on the exhaust valve 34 Apply adhesive Loctite 5772 to the piston thread 24 Place the exhaust valve 34...

Страница 110: ...H docx 110 Hold the piston with a 16 mm open end wrench and tighten the exhaust valve 34 with an 18 mm open end wrench Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm ope...

Страница 111: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 111 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Страница 112: ...0 EN indC Pump 20F50 pH docx 112 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Страница 113: ...EN indC Pump 20F50 pH docx 20 11 2020 113 13 6 Disassembly Reassembly of the exhaust flange Unscrew the hexagonal nut on the fluid section first with a 41 mm open end wrench and then manually Tools n...

Страница 114: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 114 Unscrew the 4 M 6 x 6 SHC screws from the fluid tube 47 using a 5 mm Allen wrench Tools needed 5...

Страница 115: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 115 Remove the fluid tube 47 and the nut...

Страница 116: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 116 Remove and replace the seals 36 44 and 45 36 44 45...

Страница 117: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 117 Unscrew the cylinder 27 with a 50 mm wrench Tools needed 50 27...

Страница 118: ...582156110 EN indC Pump 20F50 pH docx 118 Unscrew the exhaust valve 34 with an 18 mm open end wrench and lock the piston with a 16 mm wrench Remove the exhaust valve 34 and the ball 32 Tools needed 34...

Страница 119: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 119 Unscrew and remove the 4 nuts 4 using a 17 mm socket wrench Remove the washers 5 Remove the suction flange 1 Tools needed 4 5 1 17...

Страница 120: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 120 Remove the 4 screws 9 with a 6 mm Allen wrench Remove the exhaust flange 25 Remove the GT seal 43 manually Tools needed 9 25 43 6...

Страница 121: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 121 Remove the seal 12 with a flat screwdriver Clean the parts Change and grease the seal 12 Tools needed 12 Isoflex grease...

Страница 122: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 122 Change the GT seal 43 Tighten the 4 screws 9 with a 6 mm Allen wrench Mount the exhaust flange 25 on the suction flange 1 Tools needed 25 43 9 6...

Страница 123: ...y on the 4 tie rods 3 Place the washers 5 Screw on the 4 nuts 4 using a 17 mm socket wrench Place the ball 32 on the exhaust valve seat 34 Apply adhesive Loctite 5772 to the piston thread 24 Place the...

Страница 124: ...H docx 124 Hold the piston with a 16 mm open end wrench and tighten the exhaust valve 34 with an 18 mm open end wrench Place the cylinder 27 and screw it manually into contact Tighten with a 50 mm ope...

Страница 125: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 125 Tighten the 4 M 6 x 6 SHC screws of the fluid tube 47 with a 5 mm Allen wrench Tools needed 5 47 47...

Страница 126: ...0 EN indC Pump 20F50 pH docx 126 Apply grease anti seize to the threads of the suction valve 38 Screw the hexagon nut on the fluid section by hand and then with a 41 mm open end wrench Tools needed 41...

Страница 127: ...10 EN indC Pump 20F50 pH docx 20 11 2020 127 13 7 Disassembly Reassembly of the motor Unscrew the 2 screws 33 using a 5 mm Allen wrench Remove the motor cover 32 Remove the muffler 27 Tools needed 33...

Страница 128: ...indC Pump 20F50 pH docx 128 Unscrew the screw 7 from the interface plate 6 using a 13 mm open end wrench and the screw 8 using a 6 mm Allen wrench Unscrew the 2 screws 10 using 6 mm Allen wrench Tool...

Страница 129: ...56110 EN indC Pump 20F50 pH docx 20 11 2020 129 Unscrew the 3 nuts 24 of the tie rods 22 with a 17 mm open end wrench and remove the 3 washers 23 Remove the retaining washer 26 Tools needed 23 24 26 1...

Страница 130: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 130 Manually lift the upper flange 2 Hold the rod driving 15 with pliers and unscrew the control fork 13 manually 2 13 15...

Страница 131: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 131 Remove the cylinder seal 41 with a flat screwdriver Manually remove the investment ring 40 Tools needed 41 40...

Страница 132: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 132 Manually remove the piston assembly 43 piston rod 17 against nut 21 rod driving 15 and piston nut 42 Unscrew the 3 tie rods 22 43 22 17 21 15...

Страница 133: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 133 Manually remove the tube 20 Remove the 2 piston seals 19 with a flat screwdriver Tools needed 20 19...

Страница 134: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 134 Remove the cylinder seal 41 with a flat screwdriver Tools needed 41...

Страница 135: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 135 Grease the seal housing 41 of the lower flange 3 Insert the cylinder gasket 41 into its lower flange seat 3 Tools needed 3 41 Isoflex grease 41...

Страница 136: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 136 Grease the seal 41 Grease the 2 seals housings of tube 20 Tools needed 41 19 Isoflex grease 20...

Страница 137: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 137 Insert the 2 piston seals 19 into their housings in the tube 20 Grease the 2 seals 19 of the tube 20 Tools needed 19 19 19 Isoflex grease 20 20...

Страница 138: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 138 Manually insert the tube 20 on the lower flange 3 Screw the 3 tie rods 22 on the lower flange 3 with a wrench 20 22 3 3...

Страница 139: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 139 Grease the inside of the cylinder 40 Grease the piston 43 Tools needed 40 43 Isoflex grease...

Страница 140: ...sert the piston assembly 43 piston rod 17 against nut 21 driving rod 15 and piston nut 42 into the cylinder 40 Manually insert the cylinder assembly 40 piston 43 piston rod 17 against nut 21 driving r...

Страница 141: ...EN indC Pump 20F50 pH docx 20 11 2020 141 Grease the place of the tube on the upper flange 2 and the position of the cylinder seal 41 Insert the seal 41 on the upper flange 2 Tools needed 2 2 41 Isofl...

Страница 142: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 142 Grease the seal 41 Apply adhesive Loctite 5772 to the threads of the control fork 13 Tools needed 2 13 Isoflex grease Loctite 5772...

Страница 143: ...indC Pump 20F50 pH docx 20 11 2020 143 Insert the control fork 13 on the driving rod 15 Hold the driving rod 15 with pliers and screw on the control fork 13 by hand until it touches the control rod 13...

Страница 144: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 144 Tighten the lower lock nut 21 with a 16 mm open end wrench Place the retaining washer 26 on the upper flange 2 Tools needed 21 2 16 26...

Страница 145: ...20 145 Insert the 3 washers 23 on the tie rods 22 and screw on the 3 nuts 24 with a 17 mm open end wrench Position the reversing block 9a 9b on the upper flange 2 Tighten the 2 screws 10 with a 6 mm A...

Страница 146: ...ocx 146 Grease the rod of the control fork 13 as well as the rod of the reversing block 9a 9b Place the interface plate 6 Screw in the screw 7 with a 13 mm open end wrench and screw 8 with a 6 mm Alle...

Страница 147: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 147 Place the muffler 27 Place the cover 32 27 32...

Страница 148: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 148 Tighten the 2 screws 33 with a 5 mm Allen wrench Tools needed 33 5...

Страница 149: ...Reassembly of air supply assembly Disconnect the hose 19 between connectors 11 and 18 Unscrew the 2 screws 9 and the 2 nuts 16 using 2 flat 13 mm wrenches Remove the 2 washers 14 the 2 screws 9 the 2...

Страница 150: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 150 Place the air supply assembly 10 on the interface plate 6 Place the 2 washers 14 the 2 screws 9 the 2 washers 15 and the 2 nuts 16 9 14 15 16 6 10...

Страница 151: ...110 EN indC Pump 20F50 pH docx 20 11 2020 151 Tighten the 2 screws 9 and the 2 nuts 16 with 2 13 mm open end wrenches Connect the hose 19 between connectors 11 and 18 Tools needed 13 x2 9 14 15 16 11...

Страница 152: ...20 582156110 EN indC Pump 20F50 pH docx 152 14 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures 14 1 Wall mounted pump model...

Страница 153: ...1 4 151 775 010 Mounting assembly 1 6 051 770 101 Plate 1 7 933 011 279 Screw H 8 x 20 1 8 933 151 147 Screw SHC M 8 x 10 1 9 NS Screw HM 8 x 25 2 14 88 664 Washer W8 x 1 2 15 963 040 019 Washer MN 8...

Страница 154: ...rew SHC M 8 x 10 1 9 NS Screw HM 8 x 25 2 14 88 664 Washer W8 x 1 2 15 963 040 019 Washer MN 8 x 1 2 16 953 010 019 Nut HM 8 x 1 2 10 151 796 130 Air supply assembly 1 11 905 150 012 Elbow M 1 4 BSP T...

Страница 155: ...0 pH docx 20 11 2020 155 Options Ind Part numbers Description Qty 149 596 150 Suction rod 25 Length 600 mm 1 149 596 160 Suction rod 25 for drum 200L Length 1m 1 149 596 152 Strainer 25 1 049 596 000...

Страница 156: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 156 14 2 Motor model 500 4 stroke 100 Motor part number 146 260 000...

Страница 157: ...inkage female 1 13 044 570 900 Control fork assembly 1 14 902 202 002 Retaining ring 1 15 046 180 003 Rod driving 1 16 046 144 907 Nut 1 17 146 180 007 Piston rod 1 18 046 180 010 Seal ring 1 19 129 4...

Страница 158: ...g block 1 146 260 995 Servicing kit ind 4 43 package of seals of the air motor ind 2 4 7 8 13 of the reversing block 1 Preceding the index number denotes a suggested spare parts N S Denotes parts are...

Страница 159: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 159 14 3 Reversing block Reversing block part number NS Right reversing block with two bearings part number 144 630 720...

Страница 160: ...922 Ring R 10 x 10 3 13 144 579 911 Pin package of 10 pins 1 stop ind 11 1 14 144 579 910 Ring R 6a x 10 1 15 NS Seal cover 1 16 144 630 415 Cover 1 17 933 151 277 Screw SHC M 6x20 x 1 4 18 906 333 10...

Страница 161: ...Stop glued on body ind 1a 1 NS Ball bearing 1 For 144 630 720 Ind Part numbers Description Qty 144 630 715 Block assembly reversing 1 1b NS Body 1 3 NS Pin 4 x 8 1 NS Stop glued on body ind 1b 1 NS Ba...

Страница 162: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 162 14 4 Fluid section model F50 pH Fluid section part number NS...

Страница 163: ...10 x 1 4 5 963 040 021 Washer MU 10 x 1 4 6 044 970 445 Suction bearing 1 7 044 970 046 Flange bellows 1 8 044 970 055 Bellows 1 9 933 151 526 Screw SHC M 8 x 45 x 1 4 10 044 970 047 Skirt 1 11 044 97...

Страница 164: ...202 Exhaust flange 1 26 044 950 203 Flange GT seal 1 27 044 950 002 Cylinder 1 32 NS Ball ceramics 9 525 1 33 144 951 007 Wetting cup 1 34 144 951 215 Exhaust valve assembly 1 NS Exhaust seat support...

Страница 165: ...4 951 230 Suction valve assembly 1 50 NS Suction valve assembly 1 38 NS Suction valve 1 39 907 414 703 Ball ceramics 16 1 40 044 550 029 Rush 1 41 NS Seat carbide 1 42 050 040 318 O Ring PTFE 1 Preced...

Страница 166: ...ription Qty 43 909 150 244 Piston seal GT 1 44 129 489 902 O Ring PTFE x 10 1 45 150 040 321 O Ring PTFE x 10 1 46 NS Plug M 1 2 G 1 47 044 950 271 Fluid tube with screws SHC M 6 x 16 x 4 1 48 044 950...

Страница 167: ...rvicing kit 144 951 095 Ind Part numbers Description Qty 144 951 095 Servicing kit 1 34 144 951 215 Exhaust valve assembly 1 37 144 951 230 Suction valve assembly 1 144 951 090 Package of seals 1 Prec...

Страница 168: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 168 Package of seals 144 951 090...

Страница 169: ...all ceramics 9 525 1 35 909 150 245 Rod seal GT 1 36 144 970 106 Seal x 10 1 39 907 414 703 Ball ceramics 16 1 40 044 550 029 Rush 1 42 050 040 318 O Ring PTFE 1 43 909 150 244 Piston seal GT 1 44 129...

Страница 170: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 170 14 5 Air supply assembly Air supply assembly part number 151 796 130...

Страница 171: ...hosphorus knob 1 8 910 011 402 Gauge 0 10 bar 0 145 psi 1 9 016 380 500 Air regulator 1 4 3 5 bar 50 76 psi black knob 1 10 910 011 404 Gauge 0 4 bar 0 58 psi 1 11 906 333 102 Plug 8 x 13 x 1 2 12 552...

Страница 172: ...Pressure Standard mounting Phosphorus Black 3 5 bar 51 psi 016 380 500 5 5 bar 80 psi 016 370 500 Attention Fit air regulator as shown bellow in the direction of the arrow engraved on the body 1 Air...

Страница 173: ...582156110 EN indC Pump 20F50 pH docx 20 11 2020 173...

Страница 174: ...1 8 016 180 005 Spring support 1 9 016 180 100 Hat 1 11 050 312 302 Spring valve 1 12 016 180 006 Plug 1 13 933 151 275 Screw 5 x 20 x 1 4 Specific parts For P 3 5 bar 51 psi Ind Part numbers Descrip...

Страница 175: ...cription Qty 016 180 010 Support regulator 1 144 910 129 Package of screws screws nuts and washers 1 906 333 102 Plug 1 4 910 011 404 Gauge 0 4 bar 0 58 psi with bottom inlet 910 011 402 Gauge 0 10 ba...

Страница 176: ...er part number NS Ind Part numbers Description Qty 1 055 580 201 Base 3 8 1 2 055 580 202 Bowl 1 3 055 280 002 Nut 1 4 055 190 007 Stop ring 1 5 055 190 005 Spring 1 6 150 040 327 Seal x 5 1 7 000 161...

Страница 177: ...n n 4 99 1 7 000 161 106 Screen n 6 168 1 000 161 108 Screen n 8 210 1 000 161 112 Screen n 12 280 1 000 161 115 Screen n 15 360 1 000 161 020 Screen n 20 510 1 000 161 030 Screen n 30 750 1 100 161 1...

Страница 178: ...20 11 2020 582156110 EN indC Pump 20F50 pH docx 178 Ind Part number Description Qty 155 190 105 Mounting bracket with screws washers and nuts 1...

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