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Operator's manual

Arm

Flail head

- 56 -

8.

DEFECTS AND THEIR REPAIRS

In case of a malfunction, immediately stop the machine, turn off the motor and wait until the

mowing head is fully stopped. Before disconnecting any of the hydraulic hoses, check whether there
is no pressure in the hydraulics and remember to cut-off the oil feed from the tan to the machine's
hydraulics. Hot or pressurized oil leak may cause serious bodily injuries. For the sake of the
operator's safety, the machine must be stopped on even ground. All hydraulic cylinders and moving
elements must be completely locked.

Defect

Reason

Recommendations

Machine is not

mowing

Too low rears in machine

Check the PTO efficiency in service

station

Check pump operation with use of flow

meter and pressure gauge. If oil feed

and pressure are right, check distributor

Distributor out of order

Replace distributor

Pump, engine out of order

Replace pump, engine

Machine 's arms are

locked

Pump does not deliver oil

Check pump operation (a.o.)

Distributor out of order

Replace distributor

Cutterbar is not

working

Worn bearings

Replace bearings

Hydraulic engine out of order

Replace hydraulic engine

Distributor out of order

Replace distributor

Damaged clutch

Replace clutch

No possibility of

controlling hydraulic

cylinders

Damaged control system

Replace at the manufacturer's service

point

Ventilator

does not turn on

Temperature sensor out of

order

Replace sensor.

Burnt fuse

Replace fuse

No 12V voltage

Check voltage and plug

Excessive vibrations.

Loud machine

operation

No lubrication

Lubricate shaft bearings

Damaged or no knives

Replace knives with new ones as in

manual

Opposite knives have different

weight

Make sure, that difference in knives'

weight does not exceed 5g

Damaged bearings

Replace

Bent flail shaft

Replace

Manual control of electrical and electrical-proportional distributor

In case of electrical and electrical-proportional control failure it is possible to adjust the

hydraulic distributor manually. This allows for mechanical machine folding and emergency service
drive. Please learn the below description of procedure for two types of distributors:

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Содержание KWT 550

Страница 1: ...l samasz samasz pl www samasz pl OPERATOR S MANUAL REAR ARM TYPE MOWER KWT 550 E EP CAMEL 900 EP KWT 650 E EP KOLIBER 400 E EP KWT 651 E EP KOLIBER 450 E EP MOWING ADAPTERS KW 110 LAMA 101 P KW 111 LA...

Страница 2: ...l for future use We congratulate you on the purchase of your new SaMASZ machine and wish you much pleasure and the very best experience resulting from its operation We congratulate you on the purchase...

Страница 3: ...the arm to the tractor 31 5 2 Preparing machine for transport 31 5 3 Mounting PTO shaft 34 5 4 Switching the machine from transport to working position 34 5 5 Operation 35 5 5 1 Operating control pan...

Страница 4: ...ent on arm KOLIBER 400 Fig 3 Data plate placement on flail head Data plate includes name and adress of the manufacturer model year CE marking means that the produce version number conforms to 2006 42...

Страница 5: ...arm is performed on rear 3 point linkage with which are farming tractors equipped as standard Rear PTO must be set on 540 rpm upon special order 1000 rpm Machine are designed for treatment of land dra...

Страница 6: ...140 A8 Transport diameters height width length m 3 50x1 95x0 95 Minimal tractor power HP from 80 from 90 Drive and control hydraulic hydraulic electric Weight kg 1055 1140 1250 Oil level l 220 220 22...

Страница 7: ...290 250 265 270 330 290 Tab 3 Technical data for flail heads LAMA Flail head type LAMA 101 P LAMA 120 LAMA 120 P LAMA 140 LAMA 121 LAMA 141 LAMA 121 HD Operating width m 1 0 1 20 1 20 1 40 1 20 1 40...

Страница 8: ...650 KW 140 670 540 470 150 730 300 190 KWT 650 KW 141 700 580 500 140 760 300 190 KWT 650 Lama 120 670 540 465 120 730 300 190 KWT 650 Lama 140 690 560 485 140 750 300 190 KWT 650 Lama 121 680 550 480...

Страница 9: ...Operator s manual Arm Flail head 7 Fig 4 Scheme of operating reach of extension arm with flail head with marking type KWT 550 650 KWT 651 and CAMEL 900 G 45...

Страница 10: ...Operator s manual Arm Flail head 8 Fig 5 Scheme of operating reach of extension arm with flail head with marking type KOLIBER 400...

Страница 11: ...ion arm comprises basic assemblies shown in Fig 7 Fig 11 1 Lifting and lowering cylinder 2 Lifting and lowering cylinder 3 Long boom 4 Head cylinder 5 Mounting eye 6 Flail head 7 Rotor 8 Support leg 9...

Страница 12: ...Operator s manual Arm Flail head 10 Fig 7 Overview of Koliber extension arm Fig 8 Overview of CAMEL extension arm 1 3 11 10 9 5 6 8 4 2 17 1 3 15 11 10 9 12 13 4 5 6 7 14 8 2 16 17...

Страница 13: ...Operator s manual Arm Flail head 11 1 3 15 11 10 9 4 5 6 7 14 8 2 16 17 Fig 9 Overview of KWT 550 extension arm Fig 10 Overview of KWT 650 extension arm 1 3 15 11 10 9 12 13 4 5 6 7 14 8 2 16 17...

Страница 14: ...s is performed from tractor s cabin with use of control panel 15 equipped with a cylinder control handle and a joystick 1 2 4 and 14 With use of corresponding handles the operator can set position of...

Страница 15: ...control panel with option a mechanical KWT 550 560 CAMEL 900 KOLIBER 400 450 b electrical KOLIBER 400E 450E c electrical KWT 550 E KWT 650 E KWT 651 E KOLIBER 400EP 450EP d electrical proportional KW...

Страница 16: ...rs with hydraulic pumps Fig 15 Machine suspension 18 Protective and tensioning strands 19 Mounting points on tractor s 3 point linkage 3 2 2 Flail head All flail heads KW Lama adjusted to operate with...

Страница 17: ...inkage axis by approx 230 Fig 16 Overview of flail head 20 Flail bar 21 Flail knives 22 Ground following bar 23 Hydraulic pumps engine 24 Engine guard 25 Housing Lama 121 141 head comprises flail shaf...

Страница 18: ...l knives 22 Ground following bar 23 Hydraulic pumps engine KW 141 mowing head consists of flail shaft 20 with flail knives 21 dedicated for various purposes flail type depends on the type of cut mater...

Страница 19: ...tandard to an extension arm enables the head to be swiveled every 15 in 4 positions 3 Swivel push in fitting enabling quick coupling releasing of the head to from the arm and allowing the head to be s...

Страница 20: ...er s hydraulic engine s drive circuit there is suction oil filter 5 with capacity of 70 l min On gauge plate cylinder 8 there is sweep valve 7 mounted to protect the machine s arms from getting overlo...

Страница 21: ...ate capacity In arm type mower s hydraulic engine s drive circuit there is suction oil filter 5 with capacity of 70 l min On gauge plate cylinder 8 there is sweep valve 7 mounted to protect the mower...

Страница 22: ...ng directions CAUTION PTO shaft lubrication frequency must be respected Points shown on Fig 23 shall be lubricated every 50 hours PTO shaft shall also be lubricated prior to and after period of longer...

Страница 23: ...Grass stubbles branches shrubs Standard in LAMA 121 HD mowing head Standard in KW 111 KW 126 KW 141 mowing head KNIFE TYPE VI Application grass shrub stalks remnants after trimming stubbles Option in...

Страница 24: ...d with the tractor drive disconnected cutterbar on the ground and all rotating parts in the complete standstill CAUTION Keep the children away from the mower both in operation and standstill When the...

Страница 25: ...comply with the Resolution of the Minister of Agriculture and Food Economy of 12 01 1998 on work safety when operating tractors machines technical instruments and devices used in farming Dz U nr 12 9...

Страница 26: ...ns used for lifting transport belts belt suspensions ropes cannot be damaged Whenever damages to these parts are spotted replace these with new ones when mounting slings chains handles etc always pay...

Страница 27: ...e used In order to operate safely use only fully technically fit undamaged PTO shafts Damaged PTO shaft shall be repaired or replaced with new one 4 6 Hydraulic assembly Elastic hydraulic hoses should...

Страница 28: ...es with new ones Useful life for hydraulic hoses is 5 years from their production date 4 7 Residual risk Despite the fact that the manufacturer of the machine takes the responsibility for the machine...

Страница 29: ...amiliarizing with operator s manual no persons remaining within the machine operation range adjustment maintenance and lubrication of the machine with engine off performing repairs of the machine only...

Страница 30: ...hine onto the ground and stop the tractor Further drive is possible only after reducing the arm length or alteration of follow path CAUTION The above recommendations are general The manufacturer does...

Страница 31: ...moving the machine N 49 N 50 N 52 N 55 Never get near the tractor 3 point linkage when controlling the lift Do not get near the machine s swinging area Wear protective gloves N 106 N 117 N 134 N 167...

Страница 32: ...should hold all warning decals provided by the manufacturer Fig 26 Placement of warning signs on extension arm with mowing head N 03 N 04 N 117 N 167 N 40 N 28 N 29 N 01 N 02 N 03 N 04 N 06 N 07 N 09...

Страница 33: ...n the same level Their use ensures a stable position of the tractor machine set The strands are not intended to protect the machine against falling When using extension arm hydraulic actuator should b...

Страница 34: ...e with special rupture valve Fig 29 42 and additionally with oil flow regulator Fig 29 43 For transport time cylinder rod should additionally be protected with channel lock Moreover the tractor must b...

Страница 35: ...er from getting rotated by means of a pin Fig 31 Fig 31 Protecting outrigger from getting rotated CAUTION Do not drive machine on public roads if its transport height is more than 4 m transport height...

Страница 36: ...rior to the operation commencement read the operator s manuals of both the machine and the PTO shaft CAUTION If need be shorten the PTO shaft according to its operator s manual given by the shaft s ma...

Страница 37: ...et the cutterbar freely until adapting bar touches the ground start the cutterbar until flail shaft reaches its nominal rotary speed when starting use horn to warn anyone around engage proper tractor...

Страница 38: ...KWT Fig 37 Mowing behind protection barriers with CAMEL 900 Fig 38 Working position for KWT 651 CAUTION When maneuvering the operating head pay attention so as not to hit it against a tractor or the...

Страница 39: ...n control panel Fig 41 marked with corresponding pictograms a Lever A adjusting the cutterbar vertically horizontally with floating position cylinder b Lever B adjusting the machine in working transpo...

Страница 40: ...ange a right rears work b left rears CAUTION Sudden changing direction of rears may lead to damaging hydraulics Left rears can be turned on as soon as hydraulic engine s rears are completely stopped L...

Страница 41: ...rned on earlier than during operation by means of switch G G hydraulic engine turn on off rears opposite to operation used for cleaning the shaft from wound up material Opposite engine rears can be tu...

Страница 42: ...ystick B Control panel C Joystick control panel connection pin D Executive module control panel connection pin E Feeding pin for socket 12 V F Executive module CAUTION Once PTO shaft is turned off rem...

Страница 43: ...turning the mowing head s floating function on Turning the head s floating function on off is performed by means of button 3 found on joystick Fig 46 9 Diode signaling if the first arm s unloading fun...

Страница 44: ...button 1 pushed rotates head to the left head s floating function is the turned off Joystick s button 1 pushed with joystick s forward motion extends telescopic arm for Camel 900 E and KWT 650 E only...

Страница 45: ...switches the unloading function off 4 Head rotation control lever Moving the slide up down changes position of the mowing head 5 Arm turntable control lever Moving the slide up unfolds extension arm t...

Страница 46: ...ting flail head Place machine on even ground and disconnect tractor s engine Mounting flail head on extension arm is performed with use of multi purpose linkage with mounting catch 5 Fig 49 Prepare fl...

Страница 47: ...In order to perform this first untighten 6 screws M14 1 Fig 50 move the head as desired tighten screws M14 1 Fig 50 Lateral shift in relation to arm Rotary mountings item 2 Fig 20 hydraulic turntable...

Страница 48: ...0 and Lama 121 141 head suspension can be fitted If fitting for Lama 121 141 is used it is necessary to use suspension mounting Head suspension facilitates the operator s work as he doesn t need to co...

Страница 49: ...of replacing cutting knives they should have the same weight Admissible difference in weight should not exceed 5 g If a single knife requires replacement the opposite one should be replaced also so as...

Страница 50: ...hould be repainted and oil loss supplemented with HYDRAULIC PREMIUM 46 HV oil group oil with similar properties The tank holds approx 150 l of oil Koliber 400 450 220 l of oil Camel 900 and KWT 550 65...

Страница 51: ...tion filter is equipped with two inserts CS 100 54 contamination of which is determined with use of indicator located in upper part of casing MPS 300 55 Fig 61 At commission these inserts 54 should be...

Страница 52: ...tion 58 or five section designed for operating hydraulic cylinders controlling the machine Sweep valves of distributors are factory set Fig 62 Adjusting them is forbidden as it may lead to damaging hy...

Страница 53: ...improves operation slows down the cylinder s operation Turning left improves capacity causes jerks accelerates the cylinder s operation Fig 64 Adjustment of cylinders Fig 65 Cylinder protection 6 5 7...

Страница 54: ...cutterbar s knives 6 6 Operating service 6 6 1 Daily maintenance Upon daily completion of operation the following should be performed remove grass and mud from the machine etc pay particular attention...

Страница 55: ...sary replace bearings and gaskets it is recommended that these activities are performed by the SaMASZ company specialized personnel cooperating elements pins joints cylinder rods etc should be protect...

Страница 56: ...to the machine operation its technical condition should be examined and special attention should be paid to the hydraulics and the drive Paintwork should be complemented hydraulic hoses checked and l...

Страница 57: ...ns After 2 h of operation make sure whether nuts pipe fittings and clips are well tightened Every 4 h of operation apply grease into permanent grease fittings Every 8 h of operation lubricate all eyes...

Страница 58: ...il Check pump operation a o Distributor out of order Replace distributor Cutterbar is not working Worn bearings Replace bearings Hydraulic engine out of order Replace hydraulic engine Distributor out...

Страница 59: ...the case of other b EP control electrical proportional Fig 72 Hydraulic distributor EP description of distributor functions Camel 900 EP KWT 650 EP KWT 651 EP 1 turntable 2 arm extension 3 2nd extensi...

Страница 60: ...ne cannot be repaired anymore its repair is impossible it should be withdrawn from use In such case oil should be drained to special tight containers from intersecting axis gearbox and taken to used o...

Страница 61: ...itch J1 J2 Joystick S1 S8 Tilt microswitches L1 L 8 Coils of tilt valves Ls Hydraulic engine valve coil Lp Coil of FLOATING function switch valve X1 X 3 Contactors Numbering of wires in 12x1 5 2mm2 ca...

Страница 62: ...Operator s manual Arm Flail head 60 Connection diagram KWT CONTROL PANEL 12 WIRE CABLE 16 PIN JOINT WORKING PART 12 WIRE CABLE plug socket cooler...

Страница 63: ...Operator s manual Arm Flail head 61 Control panel assembly diagram internal view FEEDING OFF OFF OFF ON ON ON...

Страница 64: ...y other municipal obstacles c edges perpendicular to operating direction d ditches and perpendicular channels e concrete poles etc CAUTION As the abovementioned obstacles are hard to avoid machine s o...

Страница 65: ...d independently d use of the machine for any purpose other than described in the operator s manual 8 Manufacturer can break the service agreement with immediate effect when the user does not pay recei...

Страница 66: ...anual Arm Flail head 64 12 2 Warranty repairs record Repairs scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signature of...

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