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Operator’s manual 

Double-sided disc mowers 

with central suspension 

 

- 22 - 

 

5.6.

 

Preparing the mower for work 

Put the mower into motion when the cutterbar is on the ground so that oil can fill the whole 

cutterbar. When the mower is in working position, please do the following: 

 

lower the cutterbar to the ground, 

 

connect PTO shaft between tractor and mower, 

 

by  means  of  upper  regulating  bar  of  the  mower,  adjust  the  cutterbar’s  height  and  inclination 
towards the ground. Proper inclination of the cutterbar is between 0° and 5°. It is regulated by 
extending or shortening the bar, 

 

there  is  a  possibility  to  operate  either  with  or  without  belt  conveyors  (Fig  19a  and  19b).  If  an 
operator  is  willing  to  work  without  belt  conveyors,  they  must  be  lifted  by  means  of  tractor’s 
hydraulic system. Before lifting, the cotter pin must be unblocked, 

 

slowly  engage  PTO  clutch  and  wait  until  the  cutting  unit  reaches  its  rated  speed.  DO  NOT 
exceed 950 ÷ 1000 rpm, 

 

engage  tractor  gear  and  drive  slowly  into  grass-field.  Flat  meadows  can  be  mowed  with  any 
speed. If the meadow is uneven reduce speed. 

 

 

CAUTION: 
Do not connect belt when conveyor is in vertical position (Fig. 19b).

 

 
 

 

 
 
 
 
 
 
 
 

 

 

Fig. 19. Operating either with or without belt conveyors 

 

CAUTION: 
DO NOT pull the cutterbar in other way (towards the tractor), because 
it will lead to cutterbar’s premature wear or even its damage. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

5.7.

 

Operation (mowing) 

 

Dear operator
If  a  disc  mower  is  your  first  experience  (you  have  mowed  with  2-drum  mower)  you  need 

a piece of essential information: 

 

1.

 

Main  advantage  of  disc  mowers  is  their  small  power  demand  –  20%  less  tractor  power,  small 
moment of inertia and possibility to manufacture mowers with large working width. 

 

2.

 

There  is  however  a  certain  disadvantage  -  creased  stubble,  especially  when  it  comes  to  lying 
grass.  Straight  grass  may  be  mowed  with  horizontal  adjustment  of  the  mower  and  then  the 
stubble will be even, but it will not look as attractive as with 2-drum or 4-drum mower, because 
the knives work  
horizontally  to  the  ground  and  inclined  grass  bends  because  of  wind  blasts.  After  the  grass  is 
mowed it gets up, which makes an impression of inaccurate mowing. 

a) 

b) 

Содержание KDD 860

Страница 1: ...samasz pl www samasz pl OPERATOR S MANUAL DOUBLE SIDED MOWER WITH CENTRAL SUSPENSION KDD 860 8 60 m KDD 940 9 40 m KDD 860 S 8 60 m KDD 940 S 9 40 m KDD 860 W 8 60 m KDD 940 W 9 40 m KDD 860 S T 8 60...

Страница 2: ...OME TO COMPLETE STANDSTILL DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m Written by Tomasz Sienkiell Technical advice Antoni Stolarski Optimum inclination towards the ground is 0 5...

Страница 3: ...over swaths 23 5 8 Storing 24 6 MOUNTING AND ADJUSTMENTS 24 6 1 Mounting and timing of the knives 24 6 2 Replacing the knives 25 6 3 Adjusting the cutterbar 25 6 4 Adjusting space between tine condit...

Страница 4: ...her basic equipment Operator s manual is attached to every machine in order that the operator can familiarize himself with design working principles service and adjustment of the mower The user of the...

Страница 5: ...op scarifier rollers is equipped with the Perfect Cut cutting bar or the optional Heavy Duty cutting bar The rear mounted disc mower with crop scarifier rollers is intended to mow green fodder grass a...

Страница 6: ...11 0 ha h Transport length 3 0 m 3 0 m Swath width around 2 x 1 5 2 0m Weight 1820 kg 2130 kg PTO shaft with overrunning clutch 1100 Nm Cutting speed of the knife 86 2 m s Disc rpm 3078 rpm S Mower w...

Страница 7: ...equipment with belt conveyor belt width 1 0 m Working capacity depends on real working speed of the tractor SaMASZ does not determine max working speed 3 2 Design and working principle Fig 3a Parts of...

Страница 8: ...h through intersecting axis gear 7 drives the cutterbar 4 On the cutterbar there are discs with two knives each Apart from that drive from tractor s rpm through intersecting axis gear 6 PTO shaft 8 in...

Страница 9: ...through intersecting axis gear 6 PTO shaft 8 intersecting axis gear 7 and chain gearbox 10 is transmitted to roller conditioner 3 Hydraulic cylinder 2 is used to adjust the mower to working position...

Страница 10: ...0 Nm Bondioli Pavesi Built in CAUTION Lubricate the PTO shaft with high quality multi purpose grease every 8 shaft operating hours Fig 6 If access holes are available lubricate fittings through access...

Страница 11: ...CAUTION All service and repair operations must be done only after tractor s engine has been stopped all rotating parts have come to complete standstill and the cutterbar is on the ground CAUTION Be ce...

Страница 12: ...ew ones Expiry period should not exceed 5 years Never use scotch tape to repair hydraulic hoses When connecting hydraulic hoses to tractor s hydraulic connectors make sure that either tractor s or mow...

Страница 13: ...3 Working parts Before operating the mower check knife s and knife holder s condition Worn or damaged knives or knife holders should be immediately replaced with new one 4 4 PTO shaft Use only PTO sh...

Страница 14: ...d in operator s manual Always do these activities when the tractor s drive is off before you start any activities focus your attention on them never operate the mower under influence of alcohol drugs...

Страница 15: ...e making repairs the machine must be stopped 3 N 9 CAUTION rotor 4 N 7 Operating is forbidden when any person is within the danger area of 50 m 5 N 1 Be extremely careful when PTO shaft is rotating 6...

Страница 16: ...28 15 N 31 16 N 53 17 N 34 18 P 3 19 N 35 Cutterbar Perfect Cut 19 N 35 Cutterbar Heavy Duty 20 N 75 21 N 11 22 N 55 23 N 30 23 N 30 Cutter bar Heavy Duty It is allowed to work in horizontal position...

Страница 17: ...h central suspension 15 24 N 56 On conveyor decal 25 N 77 Conveyor belt tension 26 N 80 27 N 89 28 N 96 29 N 108 Fig 8a Warning decals placed on the mower without conditioner right side 9 12 11 13 4 2...

Страница 18: ...n the mower with conditioner right side Fig 8c Warning decals placed on the mower with conditioner right side CAUTION Any spare part used for repair of the mower should have all warning decals provide...

Страница 19: ...ustment will lead to losing of warranty 5 OPERATION 5 1 Attaching the mower to the tractor Mower s frame is adjusted to be attached to the tractors class 2 0 and 3 0 The mower is connected to tractor...

Страница 20: ...ground Fig 16 lift support legs S and and block them with cotter pins Fig 13 before putting the mower to transport position block ground following bracket Fig 14 Unblocking the bracket may cause dama...

Страница 21: ...ON During transport the shut off valve of mower hydraulic lift should always be closed the valve lever in Z position Fig 15b It protects the mower against incidental falling in case of hydraulic failu...

Страница 22: ...the tractor s side The PTO shaft plastic guards have to be secured by fastening their small chains to immovable parts of tractor and mower CAUTION If need be shorten the PTO shaft according to its op...

Страница 23: ...r until the cutterbar is at least 50 cm above the ground Fig 16 make sure there is nobody around in the place where you are going to lower the mower tighten the cord until the lock Z is released Fig 1...

Страница 24: ...drive slowly into grass field Flat meadows can be mowed with any speed If the meadow is uneven reduce speed CAUTION Do not connect belt when conveyor is in vertical position Fig 19b Fig 19 Operating...

Страница 25: ...winding of grass on the forming drums 7 Speed up to V 12 km h the faster the better 8 Do not take turns in the mowed grass Optimum inclination of the cutterbar towards the ground is between 0 to 5 If...

Страница 26: ...period e g in winter season the machine should be erected in standstill position on paved surface Fig 20 tighten cylinders Storing the mower in horizontal position may cause faster wearing rusting of...

Страница 27: ...ves the engine must be stopped and the cutterbar must lie on the ground PTO shaft must be disconnected Discs should be perpendicular to cutterbar max rotation 20 Fig 22 Quick replacing of the knives w...

Страница 28: ...ension 26 1 2 1 6 m 1 2 3 4 5 6 7 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 1 2 1 6 m 1 2 1 6 m 8 7 6 5 4 3 2 1 KDD 860 right cutterbar KDD 860 left cutterbar KDD 940 right cutterbar KDD 940 left cutterbar Disc w...

Страница 29: ...4 5 6 7 7 6 5 4 3 2 1 2 0 2 2 m 2 0 2 2 m 8 7 6 5 4 3 2 1 2 0 2 2 m 1 2 3 4 5 6 7 8 2 0 2 2 m KDD 860 wide swath right cutterbar KDD 860 wide swath left cutterbar KDD 940 wide swath right cutterbar K...

Страница 30: ...Adjusting tine conditioner s mask 6 5 Replacing conditioner s tines Models KDD 860 S KDD 940 S KDD 860 S T KDD 940 S T Worn tines must be immediately replaced with new ones Each time before the work...

Страница 31: ...knife holders All knives should have the same lengths and weights Always check mower before starting work for damaged missing and or worn knives Replace them if necessary only in sets Make sure all kn...

Страница 32: ...ecially between discs and cutterbar because grass with mud may damage bearings in disc module remove grass and mud check the cutterbar grease PTO shaft tubes with STP grease if necessary lubricate the...

Страница 33: ...the grass Using conveyors with bulged belts may lead to their premature wearing Conveyor belts are not subject to warranty 1 In order to clean roller switch lever D when rotating belt to 1 and hold u...

Страница 34: ...operating position horizontal 1 Using a marker mark lines on millimetre measures decal 27 if belts worked well 2 Loosen tightening roller mechanism screws M10 S1 nuts M12 N2 and loosen adjustment scr...

Страница 35: ...in intervals of l 1000 mm Fig 35 2 With adjustment screws S2 tighten the roller so the distance on belt between marked lines is l 1005 mm lines on measures from item I 1 may prove to be helpful Fig 3...

Страница 36: ...40 m 2 x 8 0 Fig 36 Cutterbar oil inlet A 7 2 Intersecting axis gears Everyday before starting work please check the oil level and if needed please refill after having removed the vent A on the top of...

Страница 37: ...may reach even 100o C 7 3 Roller conditioner s gearbox Before you check the lubrication of the gearbox please remove the safety guard Everyday before starting work please check the oil level and if ne...

Страница 38: ...esignated by N 75 labels label 27 This procedure should be repeated every 50 work hours of the machine Fig 42 Chain lubrication points a rollers b scarifier 7 5 Bearings and joints Every 50 mower work...

Страница 39: ...front Always mow low and fast inclination towards the front 4 cm Grass blocks the mower lack of grass flow or the flow is uneven Too low work speed Speed up to 10 km h or more Safety device is working...

Страница 40: ...be drained and delivered to a proper waste treatment company Clean the mower parts dismantle and dispose properly of all plastic parts After that the mower could be sold to breaker s yard CAUTION Befo...

Страница 41: ...damages of conveyor belts are not subject to warranty 6 The Purchaser bears the costs of technical estimation when the manufacturer finds that a claimed product is free of defects and a technical repo...

Страница 42: ...tantly on development of all types and models That is why there is always a possible change of form equipment and technology of delivered products Any claims arising from data drawings and description...

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