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Disposer Disassembly

TOP HOUSING ASSEMBLY

#996045 CENTER GASKET

SHREDDER

#7814RN ROTOR NUT

#997092 LOCKWASHER

FACE PLATE

#996025 ROTOR SHAFT GASKET

#12151 0-RINGS

#123/222

O-RING

KLIXON

(Thermal

Overload)

KLIXON

COVER

GASKET
KLIXON

COVER

#987001

RETAINING

WASHER

#980132 ROTOR BASE

#993001 TOP END BELL

  INSERT W/SEAL

#985001 TOP BEARING CUP/CONE

#ANL79X15S TOLERANCE RING

#S67350 BOTTOM VARILIP SEAL

MOTOR HOUSING

RUBBER DRAIN OUTLET

CLAMP

DRAIN INSERT

#11026 O-RING

#997070 KEY

MOTOR ROTOR

#996020 O-RING

BOTTOM END BELL

JUNCTION BOX COVER

#996023 RUBBER ISOLATOR
#6205 BOTTOM BEARING
#987002 DRIVE WASHER
#996024 FRICTION WASHER
#987003 WAVY WASHER
#997050 CASTLE NUT
#997051 COTTER PIN

Step 1

 SHUT OFF POWER TO THE DISPOSER CONTROL 

and remove disposer from service. Remove the top housing 

by removing the eight top housing bolts. Remove the center 

gasket located on the top of the cutters. 

Note:

 

For easier removal, the top housing can be 

left attached to the sink, remove the eight bolts 

so that only the disposer bottom comes off. This 

eliminates the need to undo the plumbing to the 

top housing.

Step 2

 Turn the unit upside down so the junction box and 

thermal overload covers are facing up and remove both of 

these covers. Remove the black rubber gasket over the 

thermal overload and pull the thermal overload out of its 

seat by pulling on the red button. Remove the o-ring and 

push the thermal overload back through the hole so that it is 

inside the bottom of the unit.

Step 3

 Turn the unit back over and now you are looking 

at the cutters. The stationary cutter is the shredder and the 

cutter in the middle that spins is the face plate. The piece 

under the face plate is the rotor base. Remove the shredder 

by inserting a screwdriver in between the face plate and the 

shredder and pry it out. Remove the 1-1/4” rotor nut (1-10 

hp) or the 3/8” rotor bolt (older style 1 hp). Lift face plate off 

the motor shaft, remove the rotor shaft gasket and the rotor 

base the same way as the face plate. Next remove the four 

screws in the top end bell insert.

Note:

 Rotor base might come off attached to the 

face plate, if so, separate these parts as the rotor 

shaft gasket is located between these parts.

Step 4

 Lay unit on its side, use a RUBBER mallet to strike 

the large threaded end (7/8-14) of the motor shaft, driving it 

out the bottom. The motor rotor will come out with the bot-

tom end bell assembly still attached.

Note:

 Verify that Step 2 is complete before com-

pleting Step 4 or the thermal overload wiring may

be damaged.

Step 5

 Turn the motor housing upside down and remove the 

top end bell insert by pushing it out from inside the motor bar-

rel. After the insert is out, the tolerance ring and o-rings will also 

need to be removed if they did not come out with the insert.

Step 6

 Using a long screwdriver, drive out the bottom seal 

from the motor barrel side of the unit. It will come out similar 

to the top end bell insert.

Step 7

 Remove the cotter pin and 1/2” castle nut from the 

bottom end bell assembly and remove the four washers. Use 

a RUBBER mallet to separate the bottom end bell assem-

bly and the motor rotor. Once separated, remove the bottom 

sealed bearing and the orange bottom end bell rubber isolator.

You are now ready to install the seal kit.

Items in bold are included in kit.

Содержание G Series

Страница 1: ...0 3 8472 750 208 230 460 3 5100 These instructions are designed to assist in the rebuilding of Salvajor Disposers Not all parts in this kit will be identical matches to the parts removed The changes made are part of our ongoing commitment to quality increased longevity and durability of Salvajor Disposers All repairs should be made according to local codes and by a qualified technician SEAL KIT RE...

Страница 2: ...e stationary cutter is the shredder and the cutter in the middle that spins is the face plate The piece under the face plate is the rotor base Remove the shredder by inserting a screwdriver in between the face plate and the shredder and pry it out Remove the 1 1 4 rotor nut 1 10 hp or the 3 8 rotor bolt older style 1 hp Lift face plate off the motor shaft remove the rotor shaft gasket and the roto...

Страница 3: ... by tapping on the insert Step 7 Place the new o ring 11026 on the larger end of the the motor rotor shaft and new o ring 996020 on the smaller end in the slots provided and insert the motor rotor shaft larger threaded end into the disposer housing mak ing sure it bottoms out in the top bearing cup cone Once the motor rotor shaft is in place turn the disposer upright onto a prop such as a block of...

Страница 4: ...lace the friction washer 996024 over the threaded end of the motor shaft and on top of the drive washer Step 16 Place the wavy washer 987003 over the shaft and locate it on the drive washer around the outside of the friction washer Step 17 Place the retaining washer 987001 over the shaft and up against the wavy washer and the friction washer Step 18 Screw the 1 2 castle nut 997050 on the motor rot...

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