background image

  

ENGLISH

  

 

15

 

connection

 

of

 

a

 

400/690V

 

motor

 

on

 

a

 

690V

 

power

 

supply

 

might

 

drive

 

to

 

motor

 

destruction

 

if

 

terminal

 

strip

 

are

 

positioned

 

in

 

a

 

wrong

 

way.

 

 

Electrical

 

connection

 

should

 

be

 

performed

 

by

 

qualified

 

personnel

 

only

 

having

 

necessary

 

agreements

 

and

 

in

 

compliance

 

with

 

local,

 

national

 

and

 

international

 

regulations.

 

 

Equipments

 

used

 

in

 

an

 

ATEX

 

zone

 

will

 

be

 

connected

 

in

 

compliance

 

with

 

CEI60079

14.

 

It

 

is

 

the

 

responsibility

 

of

 

the

 

end

 

user

 

to

 

select

 

proper

 

type

 

and

 

size

 

of

 

electric

 

cable.

 

 

Respect

 

motor

 

manufacturer

 

instructions

 

to

 

make

 

electric

 

motor

 

connection

 

(refer

 

to

 

the

 

instructions

 

supplied

 

with

 

the

 

motor.

 

they

 

are

 

usually

 

indicated

 

inside

 

motor

 

junction

 

box).

 

Sensors

 

will

 

be

 

connected

 

in

 

compliance

 

with

 

the

 

instructions

 

given

 

in

 

dedicated

 

instruction

 

manual.

 

7.3.1

 

TERMINAL

 

STRIP

 

POSITIONNING

 

FOR

 

STAR

  

(Y)

 

AND

 

DELTA

 

(

)

 

CONNECTION

 

(MULTI

VOLTAGES

 

ELECTRIC

 

MOTORS)

 

Multi

voltage

 

winding

 

for

 

voltages

  

230/400V

 

and

 

400/690V

 

:

  

 

6

 

wiring

 

terminals

 

:

 

 

To

 

change

 

motor

 

direction

 

of

 

rotation

 

reverse

 

two

 

phases

 

on

 

wiring

 

terminals.

 

Connection

 

of

 

earthing

 

terminal

 

is

 

mandatory.

 

 

7.3.2

 

LOWER

 

VOLTAGE

 

:

 

 

CONNECTION

 

Voltage

 

:

 

U

 

 

 

7.3.3

 

HIGHER

 

VOLTAGE

 

:

 

Y

 

CONNECTION

 

Voltage

 

:

 

U

3

 

 

 

7.3.4

 

Y

 

/

 

 

STARTER

 

:

 

 

 

Grounding

 

of

 

the

 

complete

 

pumpset

 

will

 

be

 

performed

 

with

 

special

 

care.

 

Earthing

 

will

 

avoid

 

any

 

electrostatic

 

accumulation

 

in

 

components

 

of

 

the

 

pumpset.

 

Each

 

part

 

of

 

the

 

pumpset

 

should

 

be

 

connected

 

to

 

earth

 

with

 

a

 

correctly

 

calibrated

 

bonding

 

strap

 

or

 

cable

 

(motor

 

winding,

 

motor

 

frame,

 

coupling

 

guard,

 

pump

 

baseframe).

 

7.4

 

USE

 

OF

 

A

 

FREQUENCY

 

INVERTER

 

When

 

pump

 

is

 

used

 

with

 

a

 

variable

 

speed

 

drive,

 

make

 

sure

 

that

 

the

 

frequency

 

inverter

 

instructions

 

and

 

operating

 

manual

 

is

 

available

 

and

 

known.

 

 

The

 

electric

 

motor

 

that

 

is

 

supplied

 

with

 

the

 

pump

 

may

 

be

 

connected

 

under

 

conditions

 

to

 

a

 

VSD.

 

Variable

 

speed

 

will

 

be

 

used

 

to

 

reach

 

pump

 

required

 

duty

 

point

 

on

 

site.

 

To

 

ensure

 

a

 

reliable

 

use

 

of

 

the

 

equipment

 

a

 

few

 

precautions

 

should

 

be

 

taken

 

:

 

 

Electrical

 

requirements

 

:

 

 

Variable

 

frequency

 

drive

 

will

 

not

 

generate

 

voltage

 

peak

 

higher

 

than

 

850V

 

(motor

 

phases

 

isolation)

 

and

 

dU/dt

 

values

 

higher

 

than

 

2500

 

V/µs

 

(winding

 

isolation).

 

If

 

those

 

values

 

can

 

be

 

reached,

 

a

 

filter

 

should

 

be

 

installed

 

:

 

ask

 

inverter

 

manufacturer

 

for

 

proper

 

selection

 

and

 

motor

 

manufacturer

 

for

 

limit

 

values.

 

 

Choose

 

a

 

vector

 

control

 

inverter

 

or

 

use

 

a

 

quadratic

 

V/F

 

control

 

inverter.

 

 

Check

 

that

 

motor

 

nominal

 

voltage

 

is

 

never

 

exceeded.

 

Power

 

supply

 

cable

 

should

 

comply

 

to

 

ATEX

 

regulation.

 

Ensure

 

that

 

motor

 

winding

 

is

 

equipped

 

with

 

CTP

 

temperature

 

sensors

 

inside.

 

A

 

physical

 

barrier

 

should

 

separate

 

power

 

supply

 

cables

 

and

 

low

 

voltage

 

cables

 

to

 

avoid

 

analog

 

signal

 

distortion.

 

 

Hydraulic

 

requirements

 

:

 

 

A

 

dedicated

 

suction

 

pipe

 

should

 

be

 

dedicated

 

to

 

each

 

pump

 

used

 

with

 

a

 

negative

 

suction

 

head

 

(suction

 

lift).

 

 

Check

 

that

 

the

 

pump

 

NPSH

R

 

at

 

minimum

 

speed

 

is

 

always

 

lower

 

than

 

system

 

NPSH

A

 

.

 

 

Mechanical

 

requirements

 

:

 

 

Lower

 

speed

 

should

 

not

 

fall

 

under

 

40%

 

of

 

pump

 

nominal

 

speed

 

to

 

avoid

 

any

 

vibrations

 

and

 

an

 

unstable

 

flow.

 

The

 

harmonic

 

currents

 

that

 

are

 

created

 

by

 

the

 

VSD

 

pass

 

through

 

motor

 

ball

 

bearings.

 

Standard

 

ball

 

bearings

 

can

 

be

 

used

 

up

 

to

 

55KW.

 

For

 

higher

 

installed

 

power

 

(see

 

engraved

 

power

 

on

 

motor

 

name

 

plate),

 

the

 

motor

 

should

 

be

 

equipped

 

with

 

isolated

 

ball

 

bearings

 

(specific

 

ball

 

bearing)

 

or

 

with

 

isolated

 

bearing

 

housing

 

(and

 

standard

 

ball

 

bearing).

 

 

8

 

START

UP

 

8.1

 

PRE

COMMISSIONING

 

If

 

the

 

pump

 

is

 

installed

 

in

 

a

 

potentially

 

explosive

 

atmosphere

 

or

 

when

 

dangerous

 

or

 

polluting

 

fluids

 

are

 

pumped,

 

it

 

is

 

advised

 

(Zone

 

2)

 

or

 

requested

 

(zone

 

1)

 

to

 

install

 

additional

 

protection

 

devices.

  

 

 

 

Содержание S series

Страница 1: ...S INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 FRAN AIS ENGLISH...

Страница 2: ...S INSTALLATION ET MISE EN SERVICE N M S n 4071640 Ed 5 10 13 FRAN AIS...

Страница 3: ...2 9 2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteu...

Страница 4: ...r les effectuer apr s d marrage 16 8 5 Mise hors service 16 8 6 Temps d amor age 16 9 Maintenance 17 9 1 G n ralit s 17 9 2 Programme d entretien et inspections p riodiques 17 9 2 1 Lubrification 17 9...

Страница 5: ...ique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE S CURIT 2 4 1 CONSIGNES DE SECURITE POUR L UTIL...

Страница 6: ...r e sans moteur certificat CE d incorporation fourni avec la pompe il est de la responsabilit de l int grateur de respecter toutes les r gles en vigueur pour pouvoir certifier son quipement CE La cert...

Страница 7: ...tection du moteur lectrique 2 9 6 GROUPE LIVR SANS MOTEUR SANS INSTRUMENTATION Lorsqu un groupe moto pompe fait l objet d une livraison partielle moteur accouplement carter ou capteur non fourni un ce...

Страница 8: ...Prendre les pr cautions n cessaires pour viter tout risque d crasement pendant le d placement des quipements Utiliser un moyen de levage m canique pour soulever tout mat riel dont le poids d passe 25...

Страница 9: ...T4 3 A ZONE 2 CAT 3 II 3G T x B ZONE 2 CAT 3 II 3G EEx d IIB T4 C ZONE 2 CAT 3 II 3G EEx d IIC T4 D ZONE 2 CAT 3 II 3G EEx de IIB T4 E ZONE 2 CAT 3 II 3G EEx de IIC T4 11 X Construction sp ciale Si vo...

Страница 10: ...2400 S91 S121 S161 S201 2000 S180 S230 1600 S170 S220 1200 Nombre de d marrages par heure Attendre l arr t complet du moteur avant de lancer un nouveau d marrage sous peine d endommager moteur et pom...

Страница 11: ...0 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Niveau sonore indicatif exprim en dBA LpA 1 m 5 2 5 POSITION DES BRIDES L ax...

Страница 12: ...e se visse directement sur le fond porte grain 7 MONTAGE ET RACCORDEMENT ELECTRIQUE 7 1 IMPLANTATION Les quipements devant fonctionner en zone dangereuse classifi e ATEX doivent tre certifi s et r pon...

Страница 13: ...rature anormale des paliers de la pompe et du moteur TEMPERATURE l alignement initial entre la pompe et le moteur est r alis e temp rature ambiante et moteur froid Si la pompe est utilis e sur un flu...

Страница 14: ...alisation de chasse d air est identifi e ATEX Si un clapet anti retour est install au refoulement de la pompe il sera n cessaire d installer un vent ou une purge avec retour vers le r servoir ou la cu...

Страница 15: ...NPSHr de la pompe vitesse minimum est toujours amplement inf rieur au NPSHd de l installation M canique La vitesse minimale ne doit pas descendre en dessous de 40 de la vitesse nominale de la pompe p...

Страница 16: ...ire fonctionner la pompe dans ces conditions au del de quelques secondes Apr s l arr t complet de la pompe toutes les vannes seront ferm es Si la pompe est quip e d un quench r chauffage flushing lubr...

Страница 17: ...iv s Les abords du groupe motopompe doivent tre nettoy s 9 2 PROGRAMME D ENTRETIEN ET INSPECTIONS P RIODIQUES Pour garantir le bon fonctionnement de l quipement et minimiser les risques d al as pendan...

Страница 18: ...9 3 1 2 DEMONTAGE DU FOND PORTE GRAIN Version monobloc 1 D visser les vis 6570 de fixation du moteur 8020 2 D poser le fond porte grain 4211 Version palier 1 D visser les vis 6570 de fixation du porte...

Страница 19: ...semi lastique Le moteur peut tre quip de paliers roulements billes lubrifi s vie 2Z comme de paliers quip s de graisseurs manuels Les graisseurs sont alors visibles au droit des paliers et les quantit...

Страница 20: ...dans la boite bornes du moteur Fuite du corps de pompe de l tanch it d arbre ou de la conduite d aspiration Remplacer le joint de corps Contr ler l tanch it d arbre Contr ler l tat des joints des bri...

Страница 21: ...on de votre commande 12 1 1 PLAN EN COUPE 12 1 2 NOMENCLATURE Rep re D signation 1100 Volute 1139 Bride aspiration 1221 Fond de corps Inox 1230 Trappe de visite 1381 Bride de refoulement 1915 Plaque d...

Страница 22: ...age automatique certaines options ne concernent peut tre pas votre pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque s...

Страница 23: ...FRAN AIS 23...

Страница 24: ...24...

Страница 25: ...S INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 ENGLISH...

Страница 26: ...2...

Страница 27: ...ve atmosphere 6 2 9 1 Specific marking instructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 Build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivere...

Страница 28: ...3 Start up 16 8 4 Running checks 16 8 5 Shutdown 16 8 6 Priming time 16 9 MAINTENANCE 17 9 1 General information 17 9 2 Maintenance and periodic inspections schedule 17 9 2 1 Lubrication 18 9 2 2 Var...

Страница 29: ...cal and chemical thermal risks Property damages Loss of ex proof protection Risk of environmental pollution 2 4 SAFETY INSTRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET...

Страница 30: ...sponsibility He will ensure that aIl specifications listed in this instructions are fully respected 2 9 SECURITY INSTRUCTIONS TO BE APPLIED ON EQUIPMENTS USED IN POTENTIALLY EXPLOSIVE ATMOSPHERE This...

Страница 31: ...ents for the complete machine 2 9 7 COUPLING GUARD The coupling guard used in a potentially ATEX atmosphere shall meet following requirements Consist of non sparking material e g brass Must be made of...

Страница 32: ...proper sling length or use a lifting beam Lifting a close coupled or a biblock pump Lifting a pumpset with folded base Lifting a pumpset with cast iron base Lifting a bareshaft pump 4 INTENDED USE S p...

Страница 33: ...l E Cast iron SS 316 Stainless Steel Stainless Steel Z Cast iron zinc anode Bronze or stainless steel Stainless Steel Bronze or stainless steel B Bronze Bronze Stainless Steel Bronze X SS 316 SS 316 S...

Страница 34: ...er than QBEP or if abrasive content is high choose bigger pump size S 63 If flow much higher than QBEP or if abrasive content is high choose bigger pump size S 68 If flow much higher than QBEP or if a...

Страница 35: ...0 2900 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Indicative noise level given in dBA LpA at 1 m 5 2 5 CONNECTIONS Suctio...

Страница 36: ...Weight of the full lubricator is app 190g and empty app 75g The dispensed product is a special water repellent grease When it is switched on the integrated electronic device regulates grease dispersi...

Страница 37: ...the foundation Use low thickness shims 0 2 to 1 mm to modify coupling alignment Adjust the motor height first Sometimes it is necessary to add shims under pump feet too Aligment of coupling should be...

Страница 38: ...tion flange level When suction pipe is full of liquid the pump is acting like a standard centrifugal pump Priming time will increase if a larger pipe diameter is used or if pipe length is increased An...

Страница 39: ...le and known The electric motor that is supplied with the pump may be connected under conditions to a VSD Variable speed will be used to reach pump required duty point on site To ensure a reliable use...

Страница 40: ...onsumption on each phase of the motor Check calibration of motor protections Check temperature of ball bearings on bearing housing surface Check flexible coupling alignment after several pump starts o...

Страница 41: ...e available near the pump The maintenance crew should be informed about the risks linked to the use of the pump and to the pumped fluids before they can start working on the equipment dangerous produc...

Страница 42: ...ign was chosen a sacrificial anode is fastened onto the impeller inspection cover Cover fitted with 1 anode Cover fitted with 2 anodes The loss of the anode material should be checked after 1 month 3...

Страница 43: ...ng the shaft or the bearing 3 Slide the assembly in the bearing housing 4 Install bearing cover and tighten fastening screws 9 3 2 2 ASSEMBLY OF MECHANICAL SEAL Assembly is performed in the reverse st...

Страница 44: ...ket spanner up to M 48 Allen keys up to 10 mm Range of screwdrivers Soft mallet If maintenance work must be performed in an ATEX classified area then make sure that use of all necessary tools are auth...

Страница 45: ...on pump casing gaskets on shaft sealing or on suction piping Replace casing seal s Check shaft sealing Check the state of the flanges seals Pump is not lifting liquid Air leaks into pump through mech...

Страница 46: ...drawing and bill of material is available upon request The demand should be sent to our Spare parts Dpt and should mention pump description and serial number Data are engraved on the pump name plate a...

Страница 47: ...f packing rings Set of bearing bracket ball bearings Set of shaft bearing Set of motor ball bearings for frame size 90 Complete set of seals and gaskets Coupling elastic part s Automatic greasing cart...

Страница 48: ...24...

Страница 49: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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