background image

Saito

 engines are guaranteed against 

workmanship and manufacturing 

defects for a period of 3 years from 

the original date of purchase. This 

warranty is limited to the original 

purchaser of the engine and is not 

transferable. Warranty repairs will  

not 

cover:

•   Normal engine wear

•   Damage due to insufficient 

maintenance

•   Damage related to over-revving of 

engine due to small prop size or 

unreasonable use

•   Rusted bearings

•   Crash damage

•   Damage due to use of improper fuel 

and/or glow plug

•   Damage due to lean runs, such as 

rusted bearings, seized connecting 

rod or piston, etc.

•   Damage caused by foreign objects 

(dirt or broken glow plug filaments)

•   Damage caused by unreasonable 

mounting or running conditions 

(dust, insufficient cooling, improper 

mounting, improper propeller size, 

or lack of balancing, etc.)

•   Damage due to improper 

disassembly

•   Modifications of any kind

W A R R A N T Y   &   R E P A I R S  

17

1.

 Ship your engine in its original box,

freight prepaid to:

Horizon Service Center

Attn: Saito Service

4105 Fieldstone Road

Champaign, IL 61822

Phone: (217) 355-9511

Include complete name and address 

information inside the carton, as well 

as clearly writing it on the outer label/

return address area.

2.

 Include a note containing a brief 

summary of the difficulty and include 

the following information:

•   Nitro content and brand of fuel

•   Propeller size and brand used

•   Type of glow plug used

•   Type of engine mount

•   Approximately how much running 

time the engine had before difficulty

Date your correspondence and be 

sure your name and address appear on 

this enclosure. Also, include a phone 

number where you can be reached 

during the business day.

If your engine needs repair, please do the following:

Consumer Warranty and Repair Policy

31

33

36

38

37

32

27

06

07

24

09

46

14

32

69

91

44

47

74

75

28

110

10

15

01

20

35

40

39

08

22

23

25

32

17

31

19

68

14

45

48

41

80

14

32

49

42

43

Figure 9

  No. 

Description 

Qty.

  01 

Cylinder (left) 

1

  06 

Piston 

1

  07 

Piston pin 

1

  08 

Piston pin retainer 

2

  09 

Piston ring 

1

  10 

Connecting rod 

1

  14 

Cylinder screw set 

1 set

  15 

Crankcase 

1

  17 

Rear cover 

1

  19 

Breather nipple 

1

  20 

Front bearing 

1

  22 

Rear bearing 

1

  23 

Crankshaft 

1

  24 

Pinion (crankshaft) 

1

  25 

Pinion gearpin 

  26 

Collar (crankshaft) 

1

  27 

Taper collet & drive flange 

1 each

  28 

Prop washer & nut 

1 set

  29 

Prop nut—spinner

  30 

Prop nut—electric starter

  31 

Crankcase screw set 

1 set

  32 

Engine gasket set 

1 set

  33 

Cam gear housing 

1

  35 

Cam gear 

1

  36 

Cam gear shaft 

1

  37 

Steel washer set 

1 set

  38 

Tappet 

2

  No. 

Description 

Qty.

  39 

Pushrod 

2

  40 

Pushrod cover & rubber seal 

2 each

  41 

Rocker arm 

2

  42 

Rocker arm screw & nut 

2 each

  43 

Rocker arm pin 

2

  44 

Rocker arm bracket (left) 

1

  45   Rocker arm bracket (right) 

1

  46 

Valve (in & out) 

2

  47 

Valve spring & keeper & retainer 

2 each

  48 

Valve retainer

  49 

Rocker arm cover 

2

  68 

Checkvalve (in & out) 

1 pair

  69 

Intake manifold 

1

  74 

Muffler 

1

  75 

Muffler manifold  

1

  77 

Muffler gasket 

5

  80 

Muffler nut 

2

  89 

Idle needle valve 

1

  821 

Carburetor complete 

1 set

  831 

Carburetor body assembly 

1 set

  84 

Spray bar assembly

  85 

High speed needle valve 

1

  87 

Throttle barrel assembly 

1 set

  91 

Carburetor gasket set 

1 set

  93 

Intake velocity stack 

1 set

  102 

Fuel pump system complete 

1 set

  110 

Anti-loosening nut 

1

87

93

92

68

821

102

84

85

831

Fuel Pump System Complete

(Optional) 

Choke

89

26

21

FA-100/100GK (Main Ball Bearing)

16 

P A R T S   L I S T

Содержание FA-120 Special

Страница 1: ...INSTRUCTION MANUAL Large Single Cylinder 4 Stroke Engines Version 2005 FA 120 Special FA 120S Golden Knight FA 150 FA 150 Golden Knight FA 180 FA 180 Golden Knight FA 220a FA 220a Golden Knight...

Страница 2: ...ller for your engine refer to the Propeller Chart on page 14 of this manual 4 It is extremely important to balance the propeller prior to installation of the engine Failure to do so may cause damage t...

Страница 3: ...ety of electric starters on the market The Hangar 9 PowerPro Heavy Duty 12V starter HAN162 will work perfectly on all Saito engines 6 Tachometer The use of a tachometer for setting the high speed need...

Страница 4: ...Close throttle to 1 4 1 3 open position Rotate propeller clockwise until it is against the compression stroke S T A R T I N G T H E E N G I N E 5 Break In The first run on any engine whether 2 cycle o...

Страница 5: ...his crankcase breather nipple 19 and routed away from the engine compartment so the excess oil can be expelled outside of the aircraft C A R B U R E T O R A D J U S T M E N T S 7 Connect the heating s...

Страница 6: ...s pattern 2 Assemble the cam gear lining up the timing mark at the 6 o clock position The crankshaft must be positioned at the 12 o clock or top dead center TDC position refer to Figure 1 below 3 Reas...

Страница 7: ...uel Pump System When operating the FA 220a GK engine with a remote fuel tank it may be necessary to use the optional fuel pump system SAI220a102 The fuel pump system provides additional pressure to th...

Страница 8: ...1C 150S821C 180821B 180821B 180821B 180821B 822 Carburetor Complete Right 831 Carburetor Body Assembly Left 120S831B 120S831B 150S831A 150S831A 180831 180831 180831 180831 84 Spray Bar Assembly 450R3D...

Страница 9: ...nstallation onto your Saito engine Failure to do so may cause unwanted vibration in your aircraft Figure 5 Saito Single Cylinder Propeller Chart NOTE All recommendations are based on engines using APC...

Страница 10: ...clude a phone number where you can be reached during the business day If your engine needs repair please do the following Consumer Warranty and Repair Policy 31 33 36 38 37 32 27 06 07 24 09 46 14 32...

Страница 11: ...t Address _______________________________________________________________________ City State Zip _______________________________________________________________________ Please cut on dotted line 18 W...

Страница 12: ...Distributed exclusively by Horizon Hobby Inc Champaign IL 61822 www horizonhobby com 2005 SAIMAN1L 7658...

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