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Ref: FROGLINE_Surface_Mounted_Standing_Seam_Handbook 

 

Page 13 of 16 

 

Doc ID: MKT-383      Version: 13.0    

 

FROGLINE SHUTTLE 

 

Product Code: STAT.SHUTL003 

CONNECTING TO THE LIFELINE SYSTEM  

 

1.

 

Remove the Karabiner from the FrogLine Shuttle. The supplied Karabiner is a SafetyLink 
steel trilock and needs three distinct movements to be removed from the shuttle (Slide 
gate up, twist gate, depress gate). 

 

2.

 

Slide the inner component of the FrogLine shuttle to the right or left of the shuttle body. 
This will put the two shuttle karabiner connecting holes adjacent to each other and widen 
the mouth of the shuttle. The shuttle is now in the open position and can be placed face 
down onto the lifeline cable. 

 

3.

 

To lock the shuttle onto the cable, push the inner component from its position to the right 
or left back across the shuttle body. This will re-align the karabiner connection holes and 
narrow the mouth of the shuttle.  

 

4.

 

Insert the SafetyLink Karabiner through both connecting holes. This locks the shuttle body 
and inner component of the shuttle together and ensures the shuttle remains in the closed 
position.  Check that the Karabiner has locked correctly. The Shuttle is now secured to the 
lifeline system. 

 

5.

 

It is a requirement when connecting a lanyard between the users harness and FrogLine 
shuttle/lifeline system that a personal tear web energy absorber be used. This tear web 
energy absorber needs to be at the harness end of the lanyard to ensure maximum energy 
absorption. 

 

MAKE  SURE  YOU  ARE  SAFE  AT  ALL  TIMES  WHILST  ATTACHING  OR  DETACHING  FROM  THE 
FROGLINE LIFELINE SYSTEM. 

 

A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT. 

 

 

ENSURE YOU USE THE SAFETYLINK KARABINER SUPPLIED ONLY.

 

 

 

 

 

 

 

 

PROGRESSING ALONG THE LIFELINE SYSTEM 

1.

 

Always progress the system manually. Do not progress in any vehicle or motioning device. 

2.

 

When progressing towards a corner, to ensure the FrogLine Shuttle continues on a smooth path avoid cutting the 
corner sharply. 

3.

 

Do not place any tools or equipment onto the lifeline system. 

 

DISCONNECTING FROM THE LIFELINE SYSTEM 

1.

 

If you are attaching to an alternative fall arrest system, ensure you are attached to that system before 
disconnecting from the FrogLine System. 

2.

 

Unlock Karabiner and detach it from the FrogLine Shuttle. 

3.

 

Slide the inner component of the FrogLine shuttle to the right or left of the shuttle body. This will put the two 
shuttle karabiner connecting holes adjacent to each other and widen the mouth of the shuttle. The shuttle is 
now in the open position and can be removed from the lifeline cable. 

4.

 

Slide inner component of the Shuttle into original position and insert Karabiner through the two connecting 
holes to store. 

 

 

 

 

REMEMBER YOU MUST BE SAFE AT ALL TIMES.  

Where a risk of a fall exists on entering or exiting the lifeline system additional fall prevention measures must exist. 
Where additional fall prevention exists on entry and exit the user must ensure: 

1.

 

Attachment is correctly made to the lifeline system before detaching from the additional fall prevention system. 

2.

 

DO NOT detach from the lifeline system unless correct attachment is made to the additional fall prevention 
system. 

 

Содержание Frogline Horizontal Lifeline

Страница 1: ...e with SafetyLink s installation handbook using only products supplied by SafetyLink Pty Ltd Failure to follow all warnings and instructions may result in serious injury or death ROOF ANCHORS HORIZONTAL LIFELINES PERMANENT LADDERS LADDER STABILISERS TEMPORARY ANCHOR X RAIL HORIZONTAL RAIL Asia Pacific The Americas 61 2 4964 1068 info safetylink com Europe Africa Middle East 33 6 1949 3867 europe s...

Страница 2: ...ITS 8 FROGLINE SURFACELINK INSTALLATION 9 INSPECT THE INTEGRITY OF THE STRUCTURE AND ROOF SHEETING 9 LIFELINE SYSTEM INFORMATION 10 INSTALLATION CABLE TENSIONERS TERMINATION FITTINGS 10 TIGHTENING ASSEMBLY TORQUE SETTINGS FOR SWAGELESS TERMINALS 10 APPENDIX A SWAGELESS SWAGED FITTINGS INSTALLATION 11 APPENDIX B CRIMPED FITTINGS INSTALLATION 12 FROGLINE SHUTTLE 13 CONNECTING TO THE LIFE LINE SYSTEM...

Страница 3: ...ompetent height safety installer To prevent galling of non permanent or adjustable stainless steel components use nickel anti seize or similar boundary layer lubricant Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant Recommended waterproofing for metal roof Silicone Sealant Neutral Cure Recommended chemical anchor Fischer FIS V as per Fischer Product Supplement Data sheets A p...

Страница 4: ...y hand check the 16mm bolt securing the FrogLine Base to the Plate for rigidity and tightness If the Bolt can turn in the anticlockwise direction it will require attention Visually inspect the attachment component of the anchorage where practically possible Visually inspect the parent structure for modifications or deterioration which might lead to loss of anchorage strength Check the full length ...

Страница 5: ...s option by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that a defects have arisen solely from faulty materials or workmanship b the Products have not received maltreatment inattention or interference c the Products have been installed in accordance with the Company s Installation Handbooks using only products supplied by the Company d ac...

Страница 6: ...NE SYSTEM USING FROGLINE SURFACELINKS UP ROOF PITCHES NO GREATER THAN 15 DEGREES AND ACROSS ROOF PITCHES NO GREATER THAN 25 DEGREES PRODUCT COMPLETE UNITS FROGLINE INTERMEDIATE ANCHOR Product Code STAT FROGKSCF001 FIXING FROGLINE END ANCHOR Product Code STAT FROGKSCF002 FIXING FROGLINE INTERMEDIATE EXTENDED ANCHOR Product Code STAT FROGKSCF008 FIXING FROGLINE CORNER ANCHOR Product Code STAT FROGKS...

Страница 7: ...ate Extended FrogLine Base Corner COMPONENTS FOR END INTERMEDIATE AND CORNER BASES QTY DESCRIPTION INDIVIDUAL ITEMS 1 Bolt M16 x 35mm 316 Stainless Steel Set Screw 1 Washer 70mm OD Black Plastic 1 SurfaceLink Plate 550mm Marine Grade Aluminium 1 Washer 70mm OD Black Plastic 1 Washer 70mm OD 316 Stainless Steel 1 Washer M16 Spring 1 Nut M16 316 Stainless Steel 4 Clamps for different standing seam p...

Страница 8: ...P 1 Bolt all four clamps under plate ensuring the set screws are all facing the same direction STEP 2 Place FrogLine Intermediate End Corner Base on top of Plate with 70 OD Black Washer between them Insert M16 x 35mm Bolt through FrogLine Intermediate End Corner Base and Plate STEP 3 Place the 70 OD Black Plastic then 70mm stainless steel washer onto M16 x 35mm Bolt underneath plate STEP 4 Place M...

Страница 9: ...its rust corrosion damage and correct installation Ensure the roof sheeting and structure is secured in accordance with Kingspan Insulated Roof Panel Installation Guide BROWNBUILT KLIP LOK ROOF PROFILES Surface Mounted Anchor systems installed on concealed fix roof types may require additional roof fixings Additional securing can be made to roof sheets with 12 gauge roofing screws through the roof...

Страница 10: ...ual maximum distance between End Intermediate and Corner Anchors is 10 metres 4 Connect Swaged Swageless Tensioner with Tension Indicator to FrogLine End Anchor top connection point Do not attach Tensioner to cable at this stage 5 Adjust the Tensioner out to the maximum safe length 6 Match the cable along the side of the Tensioner and mark where to cut cable so that it will reach safely into the T...

Страница 11: ...qual space between the jaws 3 Place the brass pressure ring on the end of the cable Make sure that the distance from the pressure ring to the end of the cable is 5 8mm 4 Slide the jaw housing over the jaws 5 The terminal can now be assembled Screw the head on the jaw housing with a torque wrench min 58 Nm 43Lbf ft Tighten the lock nut with min 50 Nm 36 Lbf ft Note after the first dynamic load the ...

Страница 12: ...all 8mm 1x19 7x19 and 7x7 cable The measurement should be taken with Vernier Callipers to ensure accuracy If your measurements are outside the acceptable tolerance range this can be a sign of either a loss of pressure in your swaging tool or an indication that your dies are worn or incompatible Any swaging that occurs outside the acceptable tolerances will need to be restarted using the appropriat...

Страница 13: ...tion MAKE SURE YOU ARE SAFE AT ALL TIMES WHILST ATTACHING OR DETACHING FROM THE FROGLINE LIFELINE SYSTEM A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT ENSURE YOU USE THE SAFETYLINK KARABINER SUPPLIED ONLY PROGRESSING ALONG THE LIFELINE SYSTEM 1 Always progress the system manually Do not progress in any vehicle or motioning device 2 When progressing towards a corner to ...

Страница 14: ...afety qualifications SAFETYLINK HEIGHT SAFETY SYSTEMS MUST ONLY BE INSTALLED AS PER OUR INSTALLATION GUIDES TO STRUCTURES AS SPECIFIED IN THE INSTALLATION MANUAL FOR EACH PRODUCT SHOULD ANY DOUBT EXIST IN REGARD TO THE STRUCTURES INTEGRITY AN ENGINEER SHOULD BE CONSULTED FrogLine Intermediate Unit FrogLine End Unit and Tensioner with Tension indicator FrogLine Corner Unit FrogLine Intermediate Uni...

Страница 15: ... up allowing complete access to your roof Detailed comprehensive documentation provided e g installation guides testing results product sheets should be provided SafetyLink can also provide you with a qualified and reputable installer of SafetyLink products Contact our design team at info safetylink com and we can plan your fall arrest system for you 2018 SafetyLink Pty Ltd Australia Patents Safet...

Страница 16: ... FALL OR SHOWS A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspection shall be withdrawn from service immediately and a replacement obtained if necessary A label indicating the condition or defect should be attached to the equipment and it should be examined by a c...

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