background image

XL-AS20016BM-en-US Rev A · 2015-05-28 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

General Safety

3

Operational and Road Safety Instructions

„

   Before operating vehicle, ensure that the maximum permissible  

axle load is NOT exceeded and that the load is distributed 
equally and uniformly. 

„

   Make sure that the brakes are NOT overheated from 

continuous operation.

Failure to minimize the use of brakes during  
overheating conditions could result in 
deterioration of brake efficiency which, 
if not avoided, could result in death or 
serious injury.

„

   The parking brake MUST NOT be immediately applied when 

the brakes are overheated.

If the parking brake is immediately applied  
to the brakes when overheated, the brake 
drums or discs could be damaged by different  
stress fields during cooling. 

„

   Observe the operating recommendation of the trailer 

manufacturer for off-road operation of the installed axles. 

IMPORTANT:

  The definition of OFF-ROAD means driving 

on non-asphalt/non-concrete routes, e.g.  
gravel roads, agricultural and forestry tracks,  
on construction sites and in gravel pits.

IMPORTANT:

  Off-road operation of axles beyond  

the approved application design could  
result in damage and impair suspension 
system performance.

„

   Follow the recommended routine maintenance and inspections  

described in this manual. These procedures are designed so  
that optimum performance and operational safety are achieved. 

„

   In the event of suspension air pressure loss, quickly reduce 

speed as safely as possible and remove the vehicle from 
traffic. If unable to remove vehicle from traffic, follow DOT 
safety requirements regarding emergency situations.

„

    Contact a qualified towing and/or service company to assist  

in repairing the vehicle or to move it to a qualified repair facility.  
DO NOT operate the vehicle in the absence of suspension 
air pressure; however in the event of an air system failure 
while in service, an internal rubber bumper built into the 
air spring will make it possible to temporarily operate the 
vehicle at reduced speed determined by road conditions.

Operating the vehicle without proper air  
pressure can cause tire failure, fire, or loss 
of vehicle control which, if not avoided, 
could result in death or serious injury.

1.  Safety Instructions

General and Servicing Safety Instructions

„

   Read and observe all Warning and Caution hazard alert 

messages. The alerts provide information that can help prevent  
serious personal injury, damage to components, or both. 

Failure to follow the instructions and safety 
precautions in this manual could result in 
improper servicing or operation leading 
to component failure which, if not avoided 
could result in death or serious injury.

„

   All maintenance should be performed by a properly trained 

technician using proper/special tools, and safe procedures.

NOTE:

  In the United States, workshop safety requirements  

are defined by federal and/or state Occupational 
Safety and Health Act (OSHA). Equivalent laws 
could exist in other countries. This manual is written 
based on the assumption that OSHA or other 
applicable employee safety regulations are followed 
by the location where work is performed.

„

   Properly support and secure the vehicle from unexpected 

movement when servicing the unit.

Failure to properly support and secure the  
vehicle and axles prior to commencing work  
could create a crush hazard which, if not 
avoided, could result in death or serious injury.

„

    If possible, unload the trailer before performing any  

service procedures.

„

   After pre-positioning the brake chamber, slack adjuster 

and/or ABS system as instructed in this manual, always 
consult the manufacturer’s manual for proper operation. 

„

    Service both roadside and curbside of an axle. Worn parts 

should be replaced in sets. Key components on each axle’s 
braking system, such as friction material, rotors and drums 
will normally wear over time. 

„

   Follow all manufacturer’s instructions on spring pressure 

and/or air pressure controls.

Failure to follow manufacturer’s instructions  
regarding spring pressure or air pressure 
control could allow unexpected release of 
energy which, if not avoided, could result 
in death or serious injury.

„

   DO NOT paint the wheel contact surfaces between the wheel 

and hub. 

IMPORTANT:

  The wheel contact surfaces MUST be clean, 

smooth and free from grease. 

Failure to keep wheel and hub contact surfaces  
clean and clear of foreign material could 
allow wheel/hub separations which, if not  
avoided, could result in death or serious injury.

„

   Only the wheel and tire sizes approved by the trailer builder  

can be used.

Содержание CBX 4215.5

Страница 1: ...XL AS20016BM en US Rev A Installation and Operation Manual CBX Slider Suspension System with Auto PosiLift For Disc and Drum Brake Applications ...

Страница 2: ...ction 2 Warranty 2 Notes Cautions and Warnings 2 Section 1 General Safety Instructions 3 Section 2 Standard Decal Requirements 4 Section 3 CBX Slider Suspension with Auto PosiLift Model Identification 6 Section 4 Welding Standards 7 Section 5 Standard Air Control System Installation 8 Contents Page Section 6 Slider Assembly Installation 9 Section 7 SwingAlign Axle Alignment 10 Section 8 Brake Adju...

Страница 3: ...se tire failure fire or loss of vehicle control which if not avoided could result in death or serious injury 1 Safety Instructions General and Servicing Safety Instructions Read and observe all Warning and Caution hazard alert messages The alerts provide information that can help prevent serious personal injury damage to components or both Failure to follow the instructions and safety precautions ...

Страница 4: ... retract 3 Carefully move trailer until contacting stop bar 4 Push manual switch to engaged position and visually check all lock pins for proper engagement 5 Locate stop bar directly behind slider 6 Before using trailer the manual air release lock switch must be in engaged position and all lock pins must extend through the rails or beams AIR RELEASE SWITCH PUSH TO ENGAGE LOCK PINS PULL TO DISENGAG...

Страница 5: ...ble SWINGALIGN NON WELDED AXLE ALIGNMENT PROCEDURES www safholland us Copyright 2011 SAF HOLLAND Inc XL AR418 01 Torques are with clean lubricated threads Always apply torque to nut if possible REQUIRED RE TORQUING SCHEDULE miles maintenance relining Fastener Size Pivot Connection Shock Air Spring SwingAlign 1 1 8 3 4 1 2 3 4 1 2 Torque ft lbs 550 600 746 81 140 175 190 30 40 41 40 45 54 50 60 68 ...

Страница 6: ...racket on the front axle Figure 8 NOTE This manual applies to the suspension models listed on the front cover When the specific model number is determined it is strongly recommended that the information is written below and referred to when obtaining information or replacement parts Figure 9 The sample tag illustrated will help you interpret the information on the SAF HOLLAND Inc serial number tag...

Страница 7: ... Strength 60k psi 414 MPa IBSQZ 7 OPUDI GU MCT tN BU o F 17 7o C Elongation 22 The recommended welding gas for gas metal arc welding GMAW is 90 Argon 10 CO2 If a different gas is used welds MUST comply with penetration requirements as illustrated below Figure 10 Where the installation drawing specifies different than above the drawing shall prevail 4 3 Procedures Tack welds used for positioning com...

Страница 8: ...lve maintains safe brake pressure Approximately 85 psig 5 9 bars opens the valve and 65 psig 4 5 bars closes the valve NOTE When installing pressure protection valve use a drop of oil or loctite to lubricate threaded connections DO NOT use a pipe compound or teflon tape as they could clog the valve A height control valve HCV is used to regulate the air pressure required for varying load capacities...

Страница 9: ...service and emergency lines to the slider and allow the suspension to air up 6 Measure the ride height of the suspension Figure 13 with a tape measure 7 Compare the measured suspension ride height value to the appropriate value Table 1 Ensure your measured ride height value is within 1 4 6 mm LOWER LINKAGE CONNECTION 15 LINKAGE LENGTH 18 RIDE HEIGHT REQUIRES 16 LINKAGE HEIGHT CONTROL VALVE ARM A R...

Страница 10: ... trailer straight forward so the locking pins rest against the rear of the holes in the body rails 3 Disengage the trailer parking brakes and ensure the trailer is empty 4 Manually measure or use an optical device specifically designed for alignment measuring to determine the following Measure the distance from the king pin to the centerline of the front axle spindles It is recommended that spindl...

Страница 11: ...he side of the frame bracket indicate maximum adjustment for axle alignment If the edge of the visible washer touches either scribe line the SwingAlign axle alignment adjustment is out of stroke Figure 17 Inspect and repair trailer components as necessary and realign IMPORTANT The SwingAlign design maintains proper alignment without welding and without loosening of the pivot connection DO NOT weld...

Страница 12: ...apacity check that there is a 1 25 mm minimum clearance around the air springs 7 The suspension s ride height should be within 1 4 6 mm of the recommended design height For proper height refer to Slider Assembly Section 7 8 Verify that the 1 1 8 pivot nut are torqued to 550 600 ft lbs tN Figure 19 IMPORTANT The SwingAlign design maintains proper alignment under correct torque without welding DO NO...

Страница 13: ...ck to ensure the lock pins are in the disengaged position and that the QWIK RELEASE pull arm handle is locked Notch 2 Figure 22 When lock pins have properly disengaged proceed to Step 6 If lock pins fail to disengage proceed to Step 5 5 If the QWIK RELEASE pull handle is in the notch 2 position but the lock pins fail to retract and are still in the engaged position the QWIK RELEASE pull arm is in ...

Страница 14: ...y engaged and extend through the holes in the upper rail Figure 25 An unsecured slider box can cause loss of vehicle control which if not avoided could result in death or serious inury 10 Visually check that the manual stop bar is properly installed directly behind slide box Figure 25 Failure to properly install or position the manual stop bar could result in improper trailer load distribution whi...

Страница 15: ...gure 26 The Auto PosiLift tractor power is engaged With the power on the trailer parking brakes released no vehicle motion required the system s pressure sensor in the air valve system reads the air spring pressure and determines to automatically raise an axle or leave all axles in the down position Figure 27 The Auto PosiLift tractor power is disengaged With the tractor power off or the trailer p...

Страница 16: ...verloading or other operational issues to protect the trailer sub frame The PosiLok is engaged when the flipper plates are in the down position Release air pressure from the trailer brake system or disconnect the glad hand This engages the parking brakes and causes the PosiLok actuator to engage which rotates the rod so the flipper plates swing down into an engaged position Figure 28 The PosiLok is...

Страница 17: ...cking for bubbles at all air connections and fittings IMPORTANT It is the responsibility of the air system installer to secure all air lines and check for any air leaks If air leaks are detected repair is required Failure to eliminate air leaks could compromise suspension s performance which if not avoided could result in component or property damage 13 2 Routine Physical Inspections Every 100 000...

Страница 18: ...rque specifications listed above are with clean lubricated coated threads Table 3 All new SAF HOLLAND fasteners come precoated from the factory For bolt and lock nut grade markings refer to Figure 31 IMPORTANT The use of special lubricants with friction modifiers such as Anti Seize or Never Seez without written approval from SAF HOLLAND Engineering will void warranty and could lead to over torquing...

Страница 19: ...19 XL AS20016BM en US Rev A 2015 05 28 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are trademarks of SAF HOLLAND S A SAF HOLLAND GmbH and SAF HOLLAND Inc Notes ...

Страница 20: ...al component assembly SAF HOLLAND Original Parts are tested and designed to provide maximum performance and durability Will fits look alikes or worse yet counterfeit parts will only limit the performance potential and could possibly void SAF HOLLAND s warranty Always be sure to spec SAF HOLLAND Original Parts when servicing your SAF HOLLAND product SAF HOLLAND USA INC 1950 Industrial Blvd Muskegon...

Отзывы: