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English

11.3.2

Capsule Coffee Brew Group
Maintenance

ensure

the

correct

operation

the

brew

group,

carry

out

the

operations

described

below each 8000 cycles.

This

unit

includes

very

sharp parts which may
cause

injuries

the

operator. Please be very
careful when performing
maintenance operations.

11.3.2.1

Removing the upper piercer
filter

Unscrew the 4 screws on the front of the brew group.

Unscrew the 4 screws located at the rear of the brew
group.

Widen the walls of the brew group slightly, and take out
the non-removable container for coffee capsules.

Unscrew the 3 screws holding the perforator in place.

Содержание Cristallo 600 EVO

Страница 1: ...Vending Machine UK WARNING This instruction manual is intended exclusively for specialized personnel USE AND MAINTENANCE...

Страница 2: ...RTS CRISTALLO 400 EVO MAIN PARTS 1 Door lock 2 Display 3 Coin slot 4 Coin return button 5 Product keypad 6 Dispensing outlet door 7 Coin return slot 8 Power cord socket 9 Water connection coupling 46...

Страница 3: ...5 CPU card 13 Container 1 2 instant products 26 Cup dispenser 14 Coffee bean container 27 Stirrer dispenser 15 Coffee grinder 28 Sugar container 16 Mixer 29 Change giving coiner support 17 Instants op...

Страница 4: ...e giving coiner support 16 Mixer 30 Dispensing outlet 17 Instants opening 31 Coin return duct 18 Spiral mixer 32 Coin box set 19 Gran Gusto Brew Group 33 Sugar opening 20 Drip Tray 34 Chute 21 Dispens...

Страница 5: ...34 Chute 21 Dispensing arm 37 Container 4 instant products 23 Fluid discharge tank 38 Container 3 instant products 24 Collecting tray 39 Container 2 instant products 25 CPU card 40 Container 1 instan...

Страница 6: ...ISTALLO 600 EVO MAIN PARTS 1 Door lock 2 Display 3 Coin slot 4 Coin return button 5 Product keypad 6 Dispensing outlet door 7 Coin return slot 8 Power cord socket 9 Water connection coupling 46 Instru...

Страница 7: ...products 25 CPU card 13 Container 1 2 instant products 26 Cup dispenser 14 Coffee bean container 27 Stirrer dispenser 15 Coffee grinder 28 Sugar container 16 Mixer 29 Change giving coiner support 17 I...

Страница 8: ...r 29 Change giving coiner support 16 Mixer 30 Dispensing outlet 17 Instants opening 31 Coin return duct 18 Spiral mixer 32 Coin box set 19 Gran Gusto Brew Group 33 Sugar opening 20 Drip Tray 34 Chute...

Страница 9: ...1 2 instant products 27 Stirrer dispenser 14 Coffee bean container 28 Sugar container 15 Coffee grinder 29 Change giving coiner support 16 Mixer 30 Dispensing outlet 17 Instants opening 31 Coin return...

Страница 10: ...y 34 Chute 21 Dispensing arm 37 Container 4 instant products 23 Fluid discharge tank 38 Container 3 instant products 24 Collecting tray 39 Container 2 instant products 25 CPU card 40 Container 1 insta...

Страница 11: ...ine The appliance is only to be installed in locations where its use and maintenance is restricted to trained personnel This appliance can be used by children aged from 8 years and above and persons w...

Страница 12: ...arly qualified persons in order to avoid a hazard Connect the vending machine to drinking water mains with pressure between 0 15 MPA and 0 8 MPA 1 5 and 8 bar see data on the label Access to the servi...

Страница 13: ...PLAY 37 7 2 KEYPAD 37 7 3 KEY DESCRIPTION IN STANDARD OPERATION MODE 37 7 4 CPU CARD KEYS 38 7 5 5 BUTTON KEYPAD 38 8 SUPPLY AND STARTING UP 39 8 1 CONTAINER CONFIGURATION 39 8 2 INSTANT PRODUCT SUPPL...

Страница 14: ...achine Always refer to this publication before carrying out any operation Manufacturer SAECO Vending S p A Localit Casona 1066 40041 Gaggio Montano Bologna Italy This publication should be kept carefu...

Страница 15: ...eping the vending machine in good working order Recommended solutions Indicates alternative procedures that make the programming and or maintenance operations quicker User Indicates the user of the ve...

Страница 16: ...upply Operator provided that the Maintenance Technician bears full responsibility for all work carried out This manual is an integral part of the machine and must be always read carefully before perfo...

Страница 17: ...wing data can be found on the plate name of Manufacturer marks of compliance model serial number year and month of manufacture supply voltage V supply frequency Hz electrical power consumption W It is...

Страница 18: ...see data plate Power cord length 1600 mm Water mains connection 3 4 Gas type Water mains pressure see data plate A Weighted sound pressure level less than 70 dB PR Dataplateshowingminimumandmaximumwa...

Страница 19: ...length 1600 mm Water mains connection 3 4 Gas type Water mains pressure see data plate A Weighted sound pressure level less than 70 dB PR Dataplateshowingminimumandmaximumwatersupply pressure Containe...

Страница 20: ...jets to clean the vending machine connect the appliance to the mains using multi sockets or adapters It is compulsory to check the electrical power line for conformity use original spare parts read t...

Страница 21: ...dicated as being the duties of the Maintenance Technician in this publication Maintenance Technician The Maintenance Technician is the only person authorized to intervene andstartprogrammingprocedures...

Страница 22: ...dy started it continues up to the end of the cycle Risk of scalding if hands are placed inside the outlet during brewing It is forbidden to open the door and take out the cup or put hands inside the o...

Страница 23: ...English 4 23 Before brewing another beverage check that the previous one has been taken out and that the cup support is empty...

Страница 24: ...hine overturning or laying the vending machine flat during transport and handling shaking the vending machine lifting the vending machine with ropes or cranes leaving the vending machine exposed to th...

Страница 25: ...floor must NOT have a gradient of more than 2 The vending machine must be installed on a flat surface If the vending machine needs to be positioned close to a wall it is necessary to leave a space of...

Страница 26: ...ly Take the key from the dispensing outlet Insert the key into the lock turn clockwise and open the door From the discharge tank take out the accessory packet containing the following items 4 feet 1 k...

Страница 27: ...s inserted in the hole To substitute the 90 mm stirrers with those of 105 mm or 115 mm proceedasfollows Unfastenthetwoscrewsfixingthestirrerguide Move the stirrer guide into the hole corresponding to...

Страница 28: ...or the right ones Left labels Right labels Insert the product labels in the keypad panel Check the exact position of the labels against the selection key To make different labels from the ones provide...

Страница 29: ...English 6 29 Standard product configuration Cristallo 400 EVO Espresso Version 4 instant products Cristallo 600 EVO Espresso Version 4 instant products...

Страница 30: ...English 6 30 Standard product configuration Cristallo 400 EVO Espresso Version 5 instant products Cristallo 600 EVO Espresso Version 5 instant products...

Страница 31: ...English 6 31 Standard product configuration Cristallo 400 EVO Capsule Version 4 instant products Cristallo 600 EVO Capsule Version 4 instant products...

Страница 32: ...English 6 32 Standard product configuration Cristallo 600 EVO T T T Version 5 instant products...

Страница 33: ...ons as described in section Coffee ground bag assembly 6 7 Connection to serial port The connector on the CPU board and an interface kit can be used to connect the vending machine to a personal comput...

Страница 34: ...bility for any damage to the vending machine to property and or injury to persons caused by the installation of the payment system The responsibility falls to the person who carried out the installati...

Страница 35: ...e sets supplied with the appliance are to be used and that old hose sets should not be reused 6 10 Connection to the electric network The Maintenance Technician who is responsible for the installation...

Страница 36: ...English 6 36 Donotuseadaptersormulti sockets Make sure that the electrical plug is easily accessible even after installing the machine...

Страница 37: ...he quantity of sugar in the selected beverage Press the key before selecting the beverage The preselection remains active for 8 seconds 7 3 2 Key Sugar Quantity Decreases the quantity of sugar in the...

Страница 38: ...ey 4 Reset Machine error reset activates the reset procedure for selection errors when snack slaves are present Button 5 CUP FOOD CHECK and SNACK SUPPLY Machine without snack slaves Enables the dispen...

Страница 39: ...00EVO capsules Cristallo 600EVO capsules Cristallo 600 EVO T T T Container1 Tea Tea Tea Tea Container2 Milk Milk Milk Milk Container3 Hot Chocolate Hot Chocolate Hot Chocolate Hot Chocolate Container4...

Страница 40: ...he container with sugar Close the container cover 8 4 Coffee bean supply Remove the container cover Put coffee beans into the container Replace the cover on the container 8 5 Capsule refill Loosen the...

Страница 41: ...he vending machine is delivered with standard calibration values set by the manufacturer The quantity of coffee powder is set to 7 0 gr Dose calibration can be performed by means of two calibration le...

Страница 42: ...for automatic vending without imperfections and conforming to the dimensions indicated in Technical Specifications Remove the metal counterweight from the stirrer guides Introduce the stirrers with t...

Страница 43: ...ingposition if necessary also the cup release motor the cup holder and the stirrer sugardispenserwillbeactivated Instantproductsandcoffeeboilersarerefilledalsoduringtheinitialisation phase When the in...

Страница 44: ...are a chlorine based anti bacterial cleaning solution these products can be purchased at the chemist s following the concentrations indicated by the product instructions Remove all the product contain...

Страница 45: ...ollowing programming or maintenance level It is also possible to modify or confirm the values set in the entries of the programming or maintenance menus c Key CANCEL By pressing this key it is possibl...

Страница 46: ...enu is entered directly If a password was assigned to the vending machine to enable the programming menu the message PASSWORD 000000 will appear on the display with a flashing cursor on the first digi...

Страница 47: ...le beverage 1 18 2 Enable Mult bev 1 18 3 Free 1 19 Enable reset 1 20 Buttons 1 20 1 Button P3 1 21 Set 1 Pre Selection 1 22 Set 2 Pre Selection 1 23 Programmable texts 1 23 1 Dispensing 1 23 2 Out of...

Страница 48: ...ice 4 2 1 Normal 4 2 2 Differentiated 1 4 2 3 Differentiated 2 4 2 4 Card 4 3 Snack 1 Prices 4 3 1 Normal 4 3 2 Differentiated 1 4 3 3 Differentiated 2 4 3 4 Card 4 4 Snack 2 Prices 4 4 1 Normal 4 4 2...

Страница 49: ...English 9 49 ITEM NO MENU ITEM 6 13 Enabled groups 6 14 Groups Visible only if complete menus are enabled...

Страница 50: ...ed When this value is less than 1 a Warning W83 is recorded in the Error LOG Remaining qty 95 1 3 3 Number of litres of water that can still be dispensed from the filter Filter limit 100 1 3 4 Select...

Страница 51: ...the machine ready status if necessary other rinses occur 7 hours after the last dispensing Automatic 1 6 2 Programmable 1 7 Enables instant pre grinding of the coffee dose Pre grinding yes 1 8 Allows...

Страница 52: ...heating is disabled Operation after min 1 8 4 2 Increase in the water dose in ml for the first capsule coffee the first coffee is intended as being the one for which the capsule group preheating is ac...

Страница 53: ...ock 1 13 1 3 Delay between the time when the cup column falls into the vending machine slot and when the column motor stops Cup Col Stop Delay 1 13 1 4 Set to YES if the paper cup dispenser is equippe...

Страница 54: ...selecting beverages without cup Set the Set 1 Pre Selection option to pre selection and or enable cup sensor optional kit Set1 no cup 1 14 Sugar dispensing settings Sugar 1 14 1 Minimum delay between...

Страница 55: ...ttonbecomesapre selectionbuttonforthe17 32 beverageset Whenpressed thevendingmachineshowsthepre selectionmessageonthedisplay DECAFF asdefault and makesthenewbeveragegroupavailable CDisabled pressingth...

Страница 56: ...ed Default Messages 1 24 It allows selecting the protocol to be used for transferring data from the VMC DDCMP o DEX and which data category has to be transferred during an audit session Audit Device 1...

Страница 57: ...cup is always the same even if the machine is different During manufacturing the optimum values are calculated and stored for each vending machine If a FACTORY DEFAULT is carried out or the CPU board...

Страница 58: ...user machine configuration Write Custom Default 1 33 It allows selecting the current model of the vending machine The vending machine model is specified on the label located inside the right side pan...

Страница 59: ...ader Banknote Value 2 3 3 4 Banknote 2 4 Enables access to particular functions of the MDB protocol MDB settings 2 4 1 It allows disabling or enabling the possibility of performing any Saeco Card rech...

Страница 60: ...reader In this way if the sale fails or the card system fails to charge the banknote will be returned By setting N any inserted banknote goes to the banknote reader s stacker so that the banknotes ca...

Страница 61: ...g machine can dispense up to 16 beverages Each beverage can be prepared by using ground coffee and or instant products Technicians can select the desired products for the recipe max 4 and their order...

Страница 62: ...nthiscasewaterisbrewed Instantprod dose 1 3 005 3 3 It defines the amount of water to be mixed with the instant powder Example 3 indicates that water will be mixed with the instant product 3 022 indic...

Страница 63: ...le coffee pre brewing pause duration Pre brew pause s 10 3 6 Parameter management for product changes carried out by the user Build your Drink 3 6 1 Water dose to be dispensed to modify whitener white...

Страница 64: ..._007 txt Instantproduct7orcoffeeKorcapsulesLorFreshBrewForpre groundP COMP_008 txt Instantproduct8orcoffeeCorbeansB Ingredient management 3 7 1 It enables ingredient display in pre selection mode comp...

Страница 65: ...0 00 4 2 3 2 Single price setting Allows selecting the price level to be associated with each one of the products use UP and DOWN buttons and then ENTER to confirm Select the desired product first an...

Страница 66: ...h snack product in slave 1 or 2 to one of the price levels set in the PRICE TABLE Snack 2 Prices 4 4 1 Normal 4 4 1 1 Global price P00 0 00 4 4 1 2 Single Prices B01 P00 0 00 4 4 2 Differentiated 1 4...

Страница 67: ...g machine to control slave 1 or slave 2 Enable 5 2 NO temperature control disabled cooling group always OFF YES temperature control enabled Enable Refrigerat 5 3 It selects the machine submodel the va...

Страница 68: ...e correct temperature for storage Refill allarm timeout 5 9 NO door heaters OFF YES door heaters ON Door Heaters 5 10 Enables disables the visualization of the temperature on the display during normal...

Страница 69: ...switching the vending machine on Once these first 20 seconds have passed selecting 997 will have no effect When the vending machine is informed that refilling has taken place it presumes that all spi...

Страница 70: ...have motor 121 assigned to code 121 M121 121 This is fine 121 will be our main unit selection We now move onto motor 122 and set it up in such a way that it is assigned not to code 122 but rather to c...

Страница 71: ...hed off to carry out the defrost Range 10 100 Defrost Time 6 7 hour It allows setting the period of time between two defrost cycles Range 0 99 Defrost Interval 6 8 9 Food mode settings Food Mode Setti...

Страница 72: ...independent control 1 enable independence control menu Capacity ctrl enabled 2 programme the capacity of each spiral menu Capacity 3 inform the vending machine each time it is refilled This informati...

Страница 73: ...ssigned to code 121 M121 121 This is fine 121 will be our main unit selection We now move onto motor 122 and set it up in such a way that it is assigned not to code 122 but rather to code 121 From M12...

Страница 74: ...12 L or HL and HH 13 HH 14 L and M and HL 15 Never change always available Key L channel with the lowest coin value below the minimum level M channel with the medium low coin value below the minimum...

Страница 75: ...erage 15 15 Beverage 15 Beverage 31 Beverage 47 16 Beverage 16 16 Beverage 16 Beverage 32 Beverage 48 KEY 9 PRESELECTION KEY 9 BEVERAGE 9 KEY 10 BEVERAGE 10 KEY 10 PRESELECTION KEY Press Press KEY Pre...

Страница 76: ...s to end 9 3 2 Structure of the maintenance menu ITEM NO MENU ITEM 1 MAINTENANCE 1 1 Error log 1 2 Rinsing time 1 3 Water Filter 1 3 1 Last filter change 1 3 2 Remaining qty 1 3 3 Filter reset 1 4 Cal...

Страница 77: ...litres of water that can still be dispensed before the filter needs to be regenerated When this value is less than 1 a Warning W83 is recorded in the Error LOG Remaining qty 1 3 3 Select YES to indica...

Страница 78: ...rages is displayed Push ENTER to see the details of these proceeds according to beverages further divided according to price level if required cups sold discounts and increases made Total sales 2 2 Th...

Страница 79: ...rror was detected If the alignment is carried out successfully the pending errors are removed and the motor is activated for dispensing This procedure will remove all the photoelectric cell pending er...

Страница 80: ...yy aabb WHERE if Syy yy instant product dispensing aabb WHERE if Lyy yy instant product rinsing aabb WHERE if C coffee brewing aabb WHERE if aabb hexadecimal codes dd MMM WHEN day in figures month in...

Страница 81: ...nd press the P3 key If pressed during the initial warm up this button allows inducing the MACHINE READY status before the boilers reach their set temperature If pressed after the MACHINE READY status...

Страница 82: ...s sufficient or the vending machine has been set in free mode If this is not the case the display shows the message INSERT XXX there is no error condition that prevents the dispensing of beverages If...

Страница 83: ...selection To avoid scalding wait for the end of brewing signal the message REMOVE CUP will appear on the display before placing your hand in the dispensing outlet Do not open the dispensing outlet do...

Страница 84: ...stress any of the live electrical parts and do not clean them with damp cloths Avoid using chlorine based tablets so as to prevent oxidation phenomena inside the vending machine 11 1 General notes fo...

Страница 85: ...n Removable components cannot be rinsed in the dishwasher During the cleaning and maintenance operations do not stress the following electrical components CPU card starter port interconnection port Do...

Страница 86: ...r chute See section Cleaning the Spoon Chute x Coffee bean brew group See section Cleaning the Coffee Brew Group x Capsule coffee Brew Group Seethe CleaningtheCapsuleCoffeeBrewGroup section x Dispensi...

Страница 87: ...of the coffee ground bag Tighten the clip extract the full bag and replace it with a new one 11 2 4 Used capsule collection bag replacement For Capsule version only Tighten the clip extract the full...

Страница 88: ...e brew group with lukewarm water and clean the upper filter carefully FS Upper filter When inserting the brewing group make sure that the reference arrows are aligned If this is not the case align the...

Страница 89: ...ations Press the PUSH lever and remove the brew group by pulling it outwards Wash abundantly with warm water Do not use detergents To ensure the correct operation of the brew group grease it each 4000...

Страница 90: ...to damage the fan Assemble the components in reverse order and connect the dispensing hose correctly 11 2 9 Cleaning the dispensing outlet Operate on the dispensing outlet locking lever Remove the di...

Страница 91: ...anasolubleproductcanister remove the container by pushing it towards the inside of the vending machineinordertoreleasethelock A thenpushitupwards washthecanisterinterioranddryit wellbeforereplacing fo...

Страница 92: ...an the coffee grinder of any residues that might lead to deposits After removing the coffee bean hopper see section Cleaning the Containers clean the coffee grinder carefully with an aspirator 11 2 13...

Страница 93: ...disassemble the easy dry 2 dispenser as shown in the figure Air blow each component or clean the same with the specific brush In case of removal of the front bushing from the instant product containe...

Страница 94: ...one of these components remove the instant product and coffee containers and loosen the four fastening screws A Fixing screws Pull the plate upwards and tilt it forwards It is now possible to access a...

Страница 95: ...od 2 rails 3 Replace gaskets and filters every 10 000 strokes Upper filter loosen the upper pin 1 with the wrench supplied with the machine manually unscrew the filter 2 Lower filter unscrew the two s...

Страница 96: ...may cause injuries to the operator Please be very careful when performing maintenance operations 11 3 2 1 Removing the upper piercer filter Unscrew the 4 screws on the front of the brew group Unscrew...

Страница 97: ...osition To install the perforator correctly use the notch placed inside the piston stop as a reference The perforator must be replaced if a pin is damaged 11 3 2 2 Removing the lower piercer To remove...

Страница 98: ...t back into its seat as shown in the figure In this phase press the piston downwards The lower piercer is located inside the piston and may come out when firmly pressed thus causing injury to the oper...

Страница 99: ...d in the upper part of the conveyor as shown in the figure If there are any capsules jammed in the upper part of the conveyor remove them Then replace the capsule drawer in the vertical position and r...

Страница 100: ...file as SAE_NCRI s19 If the file name is not correct the software will not be recognised the red light on the CPU will remain on If the file name contains empty spaces the software will not be recogni...

Страница 101: ...English 11 101 remove the USB key All common USB keys used on PCs are suitable Some restrictions are the device has to be FAT12 FAT16 or FAT32 formatted The sector size has to be of 512 Bytes...

Страница 102: ...ilable Check the brew group gearmotor and or the positioning microswitches Group gearmotor movement not detected 4 Coffee beverages not available Coffee beverages not available Check the brew group ge...

Страница 103: ...s Abnormal coffee brewing flow detected 22 Coffee beverages not available Coffee beverages not available Check the brew group cleaning Set a coarser coffee grind Check the flowmeter pumpusedbeyond max...

Страница 104: ...ase message 43 Beverages with capsules not available Check the capsule release mechanism Jammed capsule orientation device message 44 Message only note the dispensing of capsules will continue until t...

Страница 105: ...th Hot bev power board 62 Error not indicated Error not indicated Photoelectriccells the maximumnumberof consecutiveE59errorson differentselectionshas beenreached 70 Photoelectric cell system disabled...

Страница 106: ...feedosingunitoperatingcondition No more type K coffee 91 Beverages with coffee K not available Beverages with coffee K not available Fill in the coffee bean hopper Orcheckthecoffeedosingunitoperatingc...

Страница 107: ...ounds bag see section Replacing the Coffee Ground Bag empty the fluid discharge tank and wash it see section Emptying the Liquid Product Tank carry out the general cleaning of the vending machine as i...

Страница 108: ...electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health whichcouldotherwisebeca...

Страница 109: ......

Страница 110: ......

Страница 111: ......

Страница 112: ...Cod 15004321 Ed 02...

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