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SAFETY TEST  

Checking the tyre pressure

   WARNING

Adjust  the  tyre  pressure  according  to 
the total weight load. Never exceed the 
rated total weight or the bearing capacity 
of the tyres.
Incorrect tyre pressure will have a con-
siderable effect on the riding properties 
of the motorbike and the lifespan of the 
tyres.

-  While the tyres are cold:
-  Twist off the valve caps.
-  Check/adjust the tyre pressure.
-  Twist on the valve caps.

Tyre pressure 

Solo 

With  

 

 

 

 

 

passenger

Front  

2.2 bar 

2.2 bar

Rear 

2,5 bar 

2.7 bar

Tyre profile

The standard motorbike is provided with the 
following tyre sizes:
  Front 

90/90-16 48J

  Rear 

120/80-16 60J

  WARNING

Use only tyres approved by the manu-
facturer. The use of non-approved tyre 
brands, types or sizes leads to the op-
erating permit of the vehicle becoming 
null  and  void.  Use  only  pairs  of  tyres 
produced by the same manufacturer.

Tyre pressure

Tyre size

Checking the tyre profiles

   WARNING

Observe  the  minimum  profile  depth 
prescribed by law.
Never ride without valve caps (2). Firmly 
tightened  valve  caps  prevent  the  tyre 
from suddenly losing pressure.

-  Measure the profile depth at the centre 

(1) of the tyre’s tread.

Recommended  minimum  profile  depth:  

Front 

2.0 mm

Rear 

2.5 mm

Содержание MadAss 125

Страница 1: ...ses and recommends Sachs Fahrzeug und Motorentechnik GmbH Ernst Sachs Stra e 6 D 90441 N rnberg Phone 49 0 911 4231 400 Fax 49 0 911 4231 332 e Mail info sachs bikes de www sachs bikes de Nr P00 646 0...

Страница 2: ...125 owners manual...

Страница 3: ......

Страница 4: ...tenance helps to maintain the motorbike s value and is one of the require ments for warranty claims We wish you at all times a safe journey Your SACHS Fahrzeug und Motorentechnik GmbH You have purchas...

Страница 5: ...Operation in winter and anti corrosion protection 35 Repairing paint damage servicing the tyres 35 Lay up commission 36 Technical changes accessories and spare parts 37 OVERVIEW AND OPERATION Safety...

Страница 6: ...47 Adjusting the clutch lever 48 Cleaning the air lter 49 Cleaning the fuel lter 50 Adjusting the play of the twist grip throttle control 50 Spark plug 51 Battery 52 53 Cheching the fuse 54 Changing t...

Страница 7: ...damaged Non observation can lead to the guarantee becoming void NOTE Special instructions for better handling during operation and inspection and when carrying out adjustment procedures and service ac...

Страница 8: ...Brake uid reservoir rear brake 2 Brake uid reservoir front brake 3 Chassis number and rating plate 4 Fork column lock 5 Footbrake lever rear brake 6 Footrest 7 Kick starter 8 Battery and fuse 9 Pilli...

Страница 9: ...14 17 18 10 Cockpit 11 Handlebar ttings 12 Tank cap 13 Adjustment shock absorber 14 Pillion footrest fold up 15 Side stand 16 Footrest 17 Gear shift pedal 18 Air lter housing Left hand side view OVER...

Страница 10: ...Exhaust valve adjuster cover 3 Spark plug connector 4 Electric starter 5 Oil drain plug 6 Clutch cover 7 Oil ller cap Engine right hand side view 8 Carburetor 9 Fuel tap 10 Engine number 11 Gear shif...

Страница 11: ...tton Right handle handlebar ttings Left handle handlebar ttings 1 Fixed grip 2 Clutch lever 3 Head light switch High beam Low beam 4 Head light signal 5 Choke lever Operating positions A Cold start B...

Страница 12: ...riding do not switch the ignition off NOTE Activate the parking light only for a limited period Take into account the charge of the battery The key can be removed in positions Cockpit 1 Speedometer 2...

Страница 13: ...ter Button M press once changing from DST to TRIP or to CLK Button S press in TRIP Mode to clear the trip odometer to zero Button M press untill the clock time CLK appears Button S press once the hour...

Страница 14: ...lock time needs to be reset Remove the screws 1 and take off the speedometer 2 Remove the screws 3 4 and take off the cover 5 Replace the batteries 6 by using new batteries type AG 13 Set in the batte...

Страница 15: ...a Sachs dealer who will do everything pos sible to assist you WARNING While the engine is running or the ig nition is on do not touch the ignition system FIRE HAZARD The exhaust system becomes very h...

Страница 16: ...s discernable resistance Measure the play Required value A 3 4 mm Adjustment Remove the rubber cap 1 Release the lock nut 2 Turn setting screw 3 as appropriate Tighten up the lock nut 2 Check the play...

Страница 17: ...1 only insert the ignition key 3 and do not turn Open by using the cover 2 The fuel tank cap 1 is designed to allow for ventilation Do not make any changes to the cap Opening Tilt up the cover 2 in th...

Страница 18: ...ke starting dif cult or lead to serious engine damage We cannot be held liable under the guarantee for damage caused by non observance of this caution Fuel tap 4 Fuel tap positions A OPEN fuel tank wi...

Страница 19: ...oil API SG or higher Recommended grade Per API SG or higher or also with additional release status ACEA A3 96 CCMC G5 Recommended viscosity Viscosity depends on the outside tem perature For short whi...

Страница 20: ...el checks stands level in all respects Even the slightest inclination towards the side will produce measurement errors Stop the engine and remove the oil ller cap 1 on the lower right of the crank cas...

Страница 21: ...low the MIN mark Use only brake uid of the DOT 4 clas si cation If air bubbles can be seen check the brake linings for wear if necessary replenish the brake uid CAUTION Do not spill any brake uid on p...

Страница 22: ...brake disks and brake linings must be free of oil and grease Brake linings 1 are subject to wear In order to guarantee the operability of the brake system the wear limits of the brake linings must no...

Страница 23: ...heck the chain setting and the drive chain for damage before each run Check the chain tension Shift the gear to neutral Prop the motorbike up on the side stand Let the motorbike rear end drop to the l...

Страница 24: ...2 7 bar Tyre pro le The standard motorbike is provided with the following tyre sizes Front 90 90 16 48J Rear 120 80 16 60J WARNING Use only tyres approved by the manu facturer The use of non approved...

Страница 25: ...Sachs approved products as well as quali ed advice are available from all specialized Sachs dealers Correctly loaded Make sure that the left right weight distribution is balanced Check that fastening...

Страница 26: ...your feet on the footrests Do not ride if your riding ability has been compromised On smooth slippery roads take into account that your riding stability and braking power are limited by the grip of t...

Страница 27: ...ls Turn the engine off when waiting in traf c Different riding conditions affect fuel con sumption The following conditions are unfavourable for fuel consumption High traf c density especially in big...

Страница 28: ...are fully running them in at various slanted positions Only then will the surface obtain its full grip Running in new brake linings WARNING New brake linings must be run in and will not have their ful...

Страница 29: ...pported CAUTION The motorbike is equipped with a side stand switch If the side stand is folded up and a gear is shifted the ignition will be discon nected The engine is shoot off and will not start Pr...

Страница 30: ...to position A ON or R RESERVE Mount the motorcycle Turn the ignition key 2 to its operating position WARNING Before beginning a ride the side stand must be tilted up all the way danger of crashing St...

Страница 31: ...urned to its normal position As soon as the engine is no longer run ning smoothly turn back the CHOKE 1 in position B When the operating temperature is in creasing turn back the CHOKE all the way in t...

Страница 32: ...h the start button for just a few seconds in order to save the battery Never push the start button for more than 10 seconds As soon as the engine is no longer run ning smoothly turn back the CHOKE 1 i...

Страница 33: ...Push down on the foot operated gear lever without opening the throttle Carefully engage the clutch Simultaneously slightly open the throttle 2 Accelerate after engaging the clutch Shifting up to gear...

Страница 34: ...not pose a risk to yourself or others e g a deserted parking area WARNING Operate the brakes to grind off the salt deposited on the brake discs Dirty brakes When riding on dirty streets the braking e...

Страница 35: ...the right foot When stopping or slowing down release the throttle gas and operate both brakes at the same time On tight curves sandy dirty streets wet asphalt and icy roads use the front brake careful...

Страница 36: ...the engine Non observance of this caution will lead to the guarantee becoming null and void for any damage attributable to such Stopping the engine Steering lock Safeguard the steering against unautho...

Страница 37: ...tee claims for corrosion and other such damage CAUTION Rubber and plastic parts will be damaged by caustic or penetrating cleaning agents or solvents WARNING Always carry out a brake test after cleani...

Страница 38: ...paint or covering Preservation agents When necessary the motorcycle must be preserved with commercially available preserving and cleaning agents By way of precaution especially in winter regularly tre...

Страница 39: ...a boiler room for longer periods WARNING A minimum tyre profile depth of 2 0 mm must be maintained at all times Servicing tyres Operation in winter and anti corrosion protection NOTE Protect the envi...

Страница 40: ...torcycle in a dry room and jack it up so that its weight is not on the wheels Commission Remove the preservation agents from the outside Clean the motorcycle Install the charged battery Preserve the b...

Страница 41: ...hanges CAUTION We recommend using only approved Sachs accessories and original Sachs spare parts for Sachs motorcycles This is in your own interests the safety suitability and reliability of these acc...

Страница 42: ...ing shows noticeable play it must be adjusted by a specialised Sachs dealer Pull the hand brake to block the front wheel brake Now pump the fork girders several times up and down using the handlebar T...

Страница 43: ...nitely ad justed Slacken the locking nut 1 with a suitable spanner to adjust the spring preload Turn the adjustment nut 2 with the span ner in direction A to increase the spring preload harder suspen...

Страница 44: ...ter the wheel has been removed Protect the wheel bearings from dirt and moisture Support the motorcycle so that the front wheel can move freely and the motor cycle is standing securely Loosen the shaf...

Страница 45: ...insert the spacer bush 4 on the right as seen from the riding direc tion Grease the full oating axle 3 and push it in with the spacer bushing 5 as far as it will go Attach the axle nut 2 and screw tig...

Страница 46: ...eel hub is not lost Raise the rear wheel remove the full oating axle 4 with brake support 6 and brake caliper and take off the rear wheel to the back Prop up the motorbike so that the rear wheel can t...

Страница 47: ...oating axle 4 chain adjuster 7 brake support 8 with brake caliper 6 into rear suspension Insert right chain adjuster 2 and reassemble with axle nut 1 Adjust the drive chain 5 see adjusting drive chain...

Страница 48: ...stand Hold the chain 1 at the furthest rear point of the sprocket and pull it off With correct chain tension it should not be possible to lift the chain higher than the teeth of the sprocket If the c...

Страница 49: ...cket and pinion Measure the travel Adjusting the chain CAUTION The adjustment of the chain in uences the wear of chain and sprocket It is essential to have the tightening torques checked by a Sachs de...

Страница 50: ...s to the brake system carried out by a Sachs dealer Front wheel brake Visually inspect the brake calliper 1 Check the thickness of the brake lining Minimum thickness Frontbrake A 2 5 mm Rear brake A 1...

Страница 51: ...foot brake indicates that there is air in the brake system You should have the brake system bled by a Sachs dealer Air in the brake system is a considerable safety risk NOTE The footbrake pedal posit...

Страница 52: ...2 Check the play NOTE If the clutch play cannot be corrected with this adjustment the following adjustment must be made Release the lock nut 2 Tighten setting screw 3 all the way so thattheclutchcabl...

Страница 53: ...rder to disassembly Remove the air lter Loosen the clamp 1 and take off the hose Unscrew the screw 2 Pull out the lter case 3 from the guide 4 on both sides Take off the manifold pipes 5 from the lter...

Страница 54: ...e the handlebar to check whether the throttle cable moves freely Check whether the throttle cable is obstructed by other parts Open the twist grip throttle control until resistance can be felt Measure...

Страница 55: ...only when the engine is cold Pull the spark plug connector 1 Unscrew the spark plug 2 Check the electrode gap 0 7 0 8 mm replace the plug if it is severely burnt away Insert new spark plug NGK CR7 HSA...

Страница 56: ...spots must be ushed with plenty of water If acid is swallowed immediately visit call a doctor CAUTION Do not expose batteries to direct sun light Discharged batteries can freeze so they must be store...

Страница 57: ...us terminal 4 black cable When installing the battery rst connect the plus terminal 5 red cable The battery is maintenance free Do not try to open it Remove the screws 1 on both sides and take off the...

Страница 58: ...he fuse is located behind the cover 2 Replace the fuse Turn off the ignition Remove the lower battery cover Remove the three screws 1 and take off the cover 2 to the left side Open the fuse case 3 A f...

Страница 59: ...oth when installing or removing them Headlight 1 low beam bulb 12V 55W E1 2 High beam bulb 12V 55W E1 3 Position light bulb 12V 5W Remove the screws 4 on both sides Detach the rubber cover 5 from the...

Страница 60: ...a replaceable light bulb diode light If the tail light does not work you should rst check whether a cable connection is interrupted Tail brake light If this is not the case the tail light must be rep...

Страница 61: ...touchthebulbswithyourbarehands Use a clean dry cloth for installation and removal Indicator bulbs front rear 12 V 21W Rear indicator Front indicator Release the light case 2 Push the bulb 3 back and r...

Страница 62: ...s punishable by law Remember you are responsible for the correct adjustment of the motorbike s headlamp WARNING Do not run the engine in an enclosed space risk of asphyxiation Position the motorcycle...

Страница 63: ...ession ratio 9 3 1 Lubrication system forced oil lubrication Cooling air cooled Maximum net power output 6 0 kW at 8 400 1 min Maximum net torque 9 0 Nm at 5 400 1 min Ignition system transistorized i...

Страница 64: ...Wet multi plate type Gear box 4 gear claw dog clutch engagement pedal gear shifting Gear ratios 1 gear 34 12 2 832 2 gear 29 17 1 706 3 gear 26 21 1 238 4 gear 23 24 0 958 Chain pinion 16 teeth Sprock...

Страница 65: ...k absorber travel 65 mm Wheels Light metal Alu Front rim size 1 85 x 16 DOT Rear rim size 2 50 x 16 DOT Tires Front 90 90 16 48J Rear 120 80 16 60J Tire pressure solo pillion driver Front 2 2 rear 2 5...

Страница 66: ...capacity 5 1 litres including 0 35 litres reserve Fuel Unleaded fuel min 91 octane Telescopic fork oil Viscosity SAE 10 W Filling quantity per fork tube 180 cm3 Engine oil Filling quantity SAE 15 W 4...

Страница 67: ...Battery 12 V 6 Ah MF Fuse 15 A Lights Headlight Position light Instrument lights Brake rear light Turn signal light Low beam 12V 55W E1 high beam 12V 55W E1 12 V 5W Direction indicator 12V 3W Change...

Страница 68: ...ss handlebars without rear view mirror 760 mm Maximum height 1035 mm without rear view mirror Wheel base 1235 mm Seat height 835 mm Weight empty 100 kg Weight in running order 105 5 kg Max transport w...

Страница 69: ...r through the authorized Sachs dealer seller The customer is then entitled to legal claims Replaced parts pass over into the possession of Sachs Fahrzeug und Motorentechnik GmbH 2 The installation of...

Страница 70: ...face the lifetime will be reduced this may already occur after 500 km Brake linings brake shoes brake lines depending on riding style and load these may already be worn after 2500 km in cross country...

Страница 71: ...are from the 6th month Free wheel sprockets free wheel of starter depending on care from the 6th month Self locking nuts cotter pins locking plates bonded screw connections during each maintenance int...

Страница 72: ...be complied with At 1 000 km 1st service Every 4 000 km or after 4 months Every 8 000 km or after 8 months After the warranty period the inspection intervals speci ed in this manual must be applied as...

Страница 73: ...ce foam lter x Carburetor Check and adjust idle and cold start x x x Throttle cable x x x Fuel lter Clean x x Fuel hoses Check and replace if necessary change at least every 4 years x x x Engine oil C...

Страница 74: ...s and repair if necessary x x x Chain Check adjustment and condidtion and grease adjust and renew if necessary inspect clean and lubricate every 1000 km Side stand Check grease repair if necessary x x...

Страница 75: ...71 Workshop activities carried out Workshop activities carried out Activities carried out km date Activities carried out km date MAINTENANCE CONFIRMATION...

Страница 76: ...72 MAINTENANCE CONFIRMATION Workshop activities carried out Workshop activities carried out Activities carried out km date Activities carried out km date...

Страница 77: ...stamp 4 000 km 4 months dealer stamp 1 000 km 1 months 1st service dealer stamp After 24 000 km 24 months dealer stamp After 8 000 km 8 months dealer stamp After 16 000 km 16 months dealer stamp Afte...

Страница 78: ...ate After 36 000 km 36 months dealer stamp km date After 32 000 km 32 months dealer stamp km date After 60 000 km 60 months dealer stamp km date After56 000 km 56 months dealer stamp km date km date A...

Страница 79: ...ew brake uid Yes no Km Date Stamp signature New brake uid Yes no Km Date Stamp signature New brake uid Yes no Km Date Stamp signature New brake uid Yes no Km Date Stamp signature MAINTENANCE CONFIRMAT...

Страница 80: ...76...

Страница 81: ...approval agency write out a certi cate of approval Send us the certi cate along with the vehicle data You will then receive from us a copy of the operating license for a fee EC license Federal Bureau...

Страница 82: ...78...

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