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Page 12

BISCUIT
SLOT(S)

OPERATION

BUTT JOINTS

See Figure 9.

A butt joint is one of the weakest joints in woodworking.
This type of joint is mating the end grain of one board with
the edge grain of another. The bonding of glue on this type
of surface is poor. However, by using biscuits you can
create a very strong joint that gives a mortise-and-tenon
effect.

HOW TO MAKE BUTT JOINTS

1.

Unplug your plate joiner.

2. Place the two pieces of wood to be joined on a level

workbench. Align them against each other in the
arrangement in which they will be assembled.

3. Using a square, determine the location of each biscuit

spline joint and mark the center of each joint by drawing
a line across the edges of the two boards.

4. Loosen height adjustment knobs and set fence angle at

90

°

.

5. Slide the fence up or down until the indicator point is

aligned with the desired dimension on the scale.

REMEMBER:

 The scale indicates the height of the

fence from the center of the blade.

6. Tighten height adjustment knobs securely.

7. Select the correct depth of cut setting to match the

biscuit size you are planning to use. We suggest that you
make a test cut in a scrap piece of wood from the same
workpiece if possible.

8. Clamp workpiece securely so that it will not move during

the cut.

9. Plug your plate joiner into power supply and prepare to

make your first cut. Grasp and hold your plate joiner
securely with both hands by the front and rear handles.

10. Place the fence against the board and align the indicator

marks on the fence with the centerline mark(s) on the
board.

11. Depress the switch trigger to turn the power on your plate

joiner, then push it forward to extend the blade into the
wood.

12. When the base assembly bottoms out against the depth

of cut adjustment knob setting, pull back releasing
pressure on the spring. Blade will retract from biscuit
slot.

13. Repeat this procedure for cutting the slot in the mating

workpiece.

14. Once all biscuit slots have been cut, place a biscuit in

each joint and dry assemble the workpieces. Make sure
each joint lines up and fits.

15. Finally, disassemble the workpieces and place a bead of

glue in each slot. Also, spread a bead of glue over the
entire surface of the joint. Reinsert the biscuits and
assemble the workpieces. 

See Figure 9.

16. Clamp workpieces together until the glue sets up.

Fig. 10

OFFSET BUTT JOINTS

See Figure 10.

The rails of a table or workbench are often offset from the
front of the table legs. When offsets are required, it is
necessary to cut the slots in the rails first, then re-adjust the
fence to cut the slots in the legs.

Keeping this one exception in mind, the procedure for cutting
offset butt joints is identical to the procedure for cutting butt
joints.

For example — If a 1/4 in. offset is desired, you would mark
the centerlines for cutting a butt joint as mentioned in the
procedures for cutting butt joints, and cut the slots in the ends
of the rails. Next you would raise the fence 1/4 in. to the
desired offset and cut the slots in the legs.

Fig. 9

OFFSET BUTT JOINT

BUTT JOINTS

MULTIPLE

BISCUITS STACKED

BISCUIT

SLOT

BISCUIT

CENTERLINE

MARK(S)

CENTERLINE

MARK(S)

BISCUIT(S)

Содержание JM80

Страница 1: ... Carefully read through this entire owner s manual before using your new plate joiner Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your plate joiner properly and only for what it is intended you will enjoy years of safe reliable service Thank you again for buying a Ryobi plate joiner SPECIFICATIONS No Load Speed 10 000 rpm Rating 120 volts 60 Hz AC 6 0 Amper...

Страница 2: ...iner is a fast simple and accurate plunge cutting tool that can be used for this purpose It can be used to cut slots in hardwood softwood plywood particle board and other pressed woods Football shaped wafers called biscuits are then placed inside the slots with glue and used to help line up adjoining surfaces When a water based glue is used the biscuits swell in the joint making an extremely stron...

Страница 3: ...Page 3 BUTT JOINTS MITER JOINTS T JOINT EDGE TO EDGE JOINTS TYPICAL APPLICATIONS PLATE JOINER JM80 ...

Страница 4: ...bytwocomplete sets of electrical insulation This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation All exposed metal parts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not need to be grounded IMPORTANT Servicing of a tool with double insulation requires extreme care a...

Страница 5: ... CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 14 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 15 DON T OVERREACH Keep proper footing and balance at all times Do not use on a ladder or unstable support 16 MAINTAIN TOOLS WITH CARE Keep tools sharp at all times an...

Страница 6: ...ade binds or joiner stalls 33 USE ONLY 4 INCH DIAMETER SPECIFIED BLADES Do not use blades with incorrect size holes Never use blade washers or bolts that are defective incorrect or not specified 34 AVOID CUTTING NAILS Inspect for and remove all nails from lumber before cutting 35 NEVER touch the blade or other moving parts during use 36 NEVER start a tool when the blade is in contact with the work...

Страница 7: ...d it stationary against the workpiece It helps prevent skidding when making cuts It also prevents marring of the workpiece from your plate joiner when making cuts APPLICATIONS Use only for the purpose listed below 1 Cutting precise mating oval slots in hard wood soft wood plywood particleboard etc forsplinejoineryapplications Fig 1 WARNING Your plate joiner should never be connected to power suppl...

Страница 8: ...plate joiner For most efficient pick up of wood particles empty dust bag often Before attempting to use any tool familiarize yourself with all operating features and safety requirements Fig 2 REAR HANDLE DUST BAG SWITCH TRIGGER REAR BASE ASSEMBLY HEIGHT ADJUSTMENT KNOBS 2 NON SKID BACKING PAD FRONT HANDLE ADJUSTABLE FENCE FRONT BASE ASSEMBLY ANGLE SETTING SCALE HEIGHT SETTING SCALE HEIGHT INDICATO...

Страница 9: ...ent knob and making fine adjustments with the jam nut Turning jam nut forward will cut shallow biscuit slots Turning jam nut backwards will cut deeper biscuit slots The biscuit slot should be deep enough to allow slightly more than one half of the biscuit into the slot This extra room allows for proper alignment of the wood being joined TO MAKE FINE ADJUSTMENTS See Figure 4 1 Unplug your plate joi...

Страница 10: ...n be set at angles ranging from 0 to 135 with quick accurate positive stops set in 45 increments A scale is located on both sides of the front handle for identifying these positive stop angles Each click you hear when rotating the adjustable fence from one angle setting to another equals a 45 positive stop angle change TO ADJUST ANGLE SETTING See Figure 6 1 Unplug your plate joiner 2 Loosenthetwoh...

Страница 11: ...ed above each other Whenmakingedge to edgejointsfortabletops workbenches cutting boards etc the more biscuits you use the stronger the joint will be The following sections illustrate how to make various spline joints using your plate joiner EDGE TO EDGE JOINTS See Figures 7 and 8 Edge to edge joinery is one of the most basic and easiest joints to construct In general two basic adjustments have to ...

Страница 12: ... the board and align the indicator marks on the fence with the centerline mark s on the board 11 Depresstheswitchtriggertoturnthepoweronyourplate joiner then push it forward to extend the blade into the wood 12 When the base assembly bottoms out against the depth of cut adjustment knob setting pull back releasing pressure on the spring Blade will retract from biscuit slot 13 Repeat this procedure ...

Страница 13: ...lot at the marked centerline intersection 5 Next you must adjust the fence on your plate joiner in order to cut slots into the face of the vertical board TO ADJUST FENCE 6 Unplug your plate joiner 7 Loosen height adjusting knobs and set fence angle at 0 set fence height at desired dimension on the scale then retighten height adjustment knobs securely See Figure 14 Next select the correct depth of ...

Страница 14: ...ct the correct depth of cut setting for the biscuit size you plan to use and clamp workpiece securely 5 Align indicator mark on fence with the centerline on the workpiece 6 Plug your plate joiner into power supply and prepare to cut slot 7 Depresstheswitchtriggertoturnthepoweronyourplate joiner then push it forward to extend the blade into the wood 8 When the base assembly bottoms out against the ...

Страница 15: ...urnthepoweronyourplate joiner then push it forward to extend the blade into the wood 13 When the base assembly bottoms out against the depth of cut adjustment knob setting pull back releasing pressure on the spring Blade will retract from biscuit slot 14 Repeat this procedure for cutting mating slot and all required miter joint slots 15 Once all slots have been cut place a biscuit in each joint an...

Страница 16: ... safety rules and do the job safely NEVER place your hands in jeopardy Make certain clamps can t loosen while in use Test difficult set ups on scrap Don t waste lumber Plan each operation before you begin Provide for smoother operation by cleaning your plate joiner frequently Shake plate joiner or blow with an air jet to remove wood particle build up Empty dust bag when half full DO NOT ABUSE POWE...

Страница 17: ...es and resin from blade bearing plate and surrounding areas 9 Cleanwoodparticlesandresinfromslotsandsurrounding areas on front and rear base assemblies See Figure 23 Apply a thin coat of general purpose grease in slots or on bearing plate where base slides 10 Replace rear base assembly Position adjustment rod in its proper place as shown in figure 22 11 Secure rear base assembly in place with the ...

Страница 18: ...rbide tipped cutting tooth against the screwdriver or pin and lock blade preventing it from rotating DO NOT lock blade against one of the cutting teeth Carbide tips will break 11 Using a 3 16 in wrench remove blade screw NOTE Turn blade screw counterclockwise to remove See Figure 27 12 Remove outer blade washer and blade 13 Clean wood particles and resin from blade washer dust bag area base assemb...

Страница 19: ... fiberglass it has been found that they are subject to accelerated wear and possible premature failure as the fiberglass chips and grindings are highly abrasive to bearings brushes commutator etc Consequently it is not recommended that this tool be used for extended work on any fiberglass material During any use on fiberglass it is extremely important that the tool is cleaned frequently by blowing...

Страница 20: ...wn into the dust bag Remove front and rear base assemblies and clean blade bearing plate base assembly slots and surrounding areas See CLEANING BASE ASSEMBLY DUST BAG TUNNEL section on page 17 3 Blade becomes difficult to push in when cutting slots Blade does not retract properly when cutting slots A Wood particles and resin have built up on base assembly slots and surrounding areas Remove front a...

Страница 21: ...Page 21 NOTES ...

Страница 22: ...sing any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool faceplate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 CAUTION Keep the extension cord clear of the working area Position the cord so that it will not get caught on lumber tools or other obstructi...

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