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MC500-1ERV 3

VIII - Operation
How It Works

The unit uses a dPoint polymer based ERV core which 

offers latent and sensible energy recovery with no cross 

contamination and no moving parts. In the summer 

outside heat and humidity is rejected from the incoming 

outside airstream and exhausted out the building, while 

in the winter the same process works to conserve wasted 

heat  and  humidity  making  the  building  more  efficient, 

healthier and more comfortable.
The dense polymer membrane uses selective transfer 

technology to allow heat and water vapor to permeate 

through, while blocking contaminant compounds. The 

transfer is driven by temperature and humidity differentials 

between the airstreams. This allows you to reduce the 

size of the cooling system by 30% while still meeting 

outside air requirements.
The Cores material is designed to prevent mold and 

bacteria growth – the material was ISO 846 tested with 

a rating of 0 –, is designed to avoid virus transfer –ASTM 

Method F-1671 tested with 0 penetration –, and eliminate 

cross contamination from exhaust air – 0% EATR certified 

to AHRI 1060. It’s polymer construction also means that it 

is washable with water for easy cleaning. 

IX - System Check

1.  Turn off power to the unit
2.  Remove access cover for the terminal strip access 

box and add a jumper to terminals 1 & 3.

3.  Restore power to the unit. Observe that both blower 

motors are running.

4.  Adjustments to the speed of the motors can be made 

by changing the input on the multi tap blower motors, 

the speed control on EC Motors or by adjusting the 

optional speed control.

A - Blower Speed Adjustment 
MCV500/1000

 - Both fresh air and exhaust air blowers 

are direct drive multi-tap motors. Both blowers are factory 

set at "high" speed for maximum airflow. To determine air 

flow setting, external static pressure readings will need to 

be read across the MiniCore.

Figure 4

B - Air Balancing Adjustment 

1.  Remove plastic plugs in access panels (4 total).
2.  With a manometer measure pressure drop [inches of 

water column] diagonally across the MiniCore. Unit 

CFM for 3 speed PMC motors is determined then by 

referring to 

Table #1 on Page 5

.

3. 

Repeat the same process for the other airflow vector 

of MiniCore.

4.  System can be balanced by adding dampers to 

ductwork or by adjusting blower speed.

C - Adjusting Blower Speed
3 speed PCM motors:

 Standard units have 2 terminal 

blocks available (TB39 for exhaust and TB40 for supply) 

where the speed taps on the 3 speed motors can be 

changed. Move the Black wire from terminal #1 to terminal 

#2 (med) or #3 (low) to lower blower speeds. An additional 

115 or 230 volt speed control is available (

part #s?

) to 

balance each blower with in these ranges. The speed 

control is wired in line on the Black BK-102 or BK-101 

wires before the terminal block, and is mounted externally 

in a 2 gang work box on or near the MiniCore. Speed is 

reduced by turning the knob counter clockwise until cfm is 

met. 

See Table #1 on Page 5

 for balancing data..

Variable speed ECM units:

 MiniCore Ventilators with 

electronically commutated motors are shipped with blue 

(BL-25 and BL-30) wires attached to terminal #1 of TB39 

and TB40 in the blower compartment (See Figure ?) 

locking the ECM in low speed mode, to switch to high speed 

move the Blue wires to terminal #2. To use the Variable 

speed option these blue wires need to be disconnected 

from the relays (K163 & K164?) they are attached to and 

0-10 VDC control wiring should be connected to terminals 

4 through 7 detailed in the Low Voltage connections on  

Page 2

See Wiring Diagram on Pages 7.

X - Maintenance

1.  All motors use prelubricated sealed bearings; no 

further lubrication is necessary.

2. 

Make  visual  inspection  of  filters,  motor  assemblies 

and MiniCore Ventilator’s Heat exchange core during 

routine maintenance.

3.  Filters should be checked periodically and replaced 

when necessary. Filters are located in front of Core 

in the unit.

Содержание MiniCORE MCV-500

Страница 1: ...nergy by transferring heat energy across two opposing air streams using a polymer core heat exchanger This process works in the summer by rejecting the heat energy from incoming intake air and in the winter by conserving the heat energy from the exhaust air allowing outdoor ventilation rates to be increased by factors of three or more without additional energy penalty or increase in size of the he...

Страница 2: ...re 3 High voltage 115V Connect the high voltage wires to L1 Hot L2 Common hook the ground wire to the provided grounding nut See Wiring Diagrams on Pages 6 7 208 230V Single phase Connect the high voltage wires to L1 Hot L2 Common connect the ground wire to the provided ground nut Check Voltage into the unit and adjust the voltage input to the transformer from 230V to 208V if necessary by switchin...

Страница 3: ...read across the MiniCore Figure 4 B Air Balancing Adjustment 1 Remove plastic plugs in access panels 4 total 2 With a manometer measure pressure drop inches of water column diagonally across the MiniCore Unit CFM for 3 speed PMC motors is determined then by referring to Table 1 on Page 5 3 Repeat the same process for the other airflow vector of MiniCore 4 System can be balanced by adding dampers t...

Страница 4: ...s together 2 Remove the center divider panel by removing the two 5 16 screws at with end of the panel on the side of the MiniCore 3 Carefully slide the core outwards B Filter Removal See Figure 6 1 Open the Filter Access panel by opening the two spring loaded latches to expose filters 2 Slide filters outwards Figure 5 Unit A B C MCV500 42 1 4 51 15 1 2 MCV1000 20 3 4 C B ...

Страница 5: ...Static Pressure in wc 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 CFM Input Voltage v 2 38 3 138 80 15 4 238 182 121 52 5 339 284 226 164 101 50 6 439 386 332 275 216 164 7 539 488 438 386 331 278 227 175 123 71 19 8 640 590 543 498 446 393 347 298 249 200 151 9 740 692 649 609 561 507 467 421 375 330 284 10 741 693 650 610 562 508 456 410 373 326 291 Performance Test for MCV1000 with ECM Motor Su...

Страница 6: ...6 MC500 1ERV MCV500 MCV1000 UNIT WIRING DIAGRAM Notes 1 Selective voltage terminal for proper unit voltage Mini Ventilator W Factory Installed Options 115V 230V 1 PH Unit 01 C45 C75 C150 02xH 01 21 ...

Страница 7: ...e terminal for proper unit voltage 2 Omit BL 25 BL 30 for 0 10V Signal Control Wire BL 25 to TB39 1 and BL 30 to TB40 1 for low speed Wire BL 25 to TB39 2 BL 30 to TB40 2 for high speed Mini Ventilator W Factory Installed Options 115V 230V 1 PH Unit 01 C45 C75 C150 02xE 01 21 ...

Страница 8: ...ation If blower motor fans are running backwards de energize power to the unit then swap reversing plug on motors to change direction Re check Perform all start up procedures outlined in the installation manual shipped with the unit Fill in the Start Up Information as outlined on the opposite side of this sheet Provide owner with information packet Explain the thermostat and unit operation START U...

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