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2 MC500-1ERV

The maximum weight of a MiniCore Ventilator is less than 

225 lbs, Using 

3/8

" all-thread and the included hanging 

brackets is the preferable method of supporting the unit 

though the use of metal strap to hang the unit is also 

acceptable. When hanging the unit be sure to take into 

account the need to provide access for filter replacement 

and Core removal as well as blower balancing or removal 

through the bottom access panels.
While orientation of the heat exchanging core inside of 

the MiniCore Ventilator is important for maximizing airflow 

orientation of the Ventilator itself is not, the MiniCore can 

be mounted in a vertical or horizontal fashion. Additionally 

the Fresh Air intake and Return intake can either be 

mounted on the side of the MiniCore or on the end by 

switching the duct collar and cover panel attached using 

5/16

" screws. 

See Figure 2.

Figure 2

Duct Option 2

Duct Option 1

Once the MiniCore Ventilator is hung connect ductwork to 

proper sectors of the unit with 

¼

" screws, use tape to seal 

seams.  Supply and Exhaust are labeled on the outside 

of the cabinet and are determined by the orientation of 

the Core inside of the MiniCore Ventilator, a sticker on 

the Core will indicate the supply (outdoor air) vector. 

The Outside Air and Return connections will always be 

on the opposite side of the MiniCore Ventilator from their 

respective Supply and Exhaust blowers. 

See Figure 2.

Wiring

¾

" knock out is provided for high voltage on the top and 

bottom of the high voltage disconnect switch mounted on 

the side of the unit.

Figure 3

High voltage: 
115V:

 Connect the high voltage wires to L1 (Hot) & 

L2 (Common), hook the ground wire to the provided 

grounding nut. 

See Wiring Diagrams on Pages 6-7.

208/230V:

 Single phase: Connect the high voltage wires 

to L1 (Hot) & L2 (Common) connect the ground wire to 

the provided ground nut. Check Voltage into the unit and 

adjust the voltage input to the transformer from 230V to 

208V if necessary by switching wires at transformer. 

See 

Wiring Diagrams on Pages 6-7.
Low voltage:

 

Standard units:

 Pass low voltage wire through the 

provided knockout on the 2 gang terminal strip access 

box next to the power disconnect, and connect R to 

terminal #1 of terminal block TB38 and G to terminal #3. 

See Wiring Diagrams on Pages 6-7 and Figure 3

The MiniCore Ventilator can be controlled by any dry 

contact closure like those in a CO

2

 sensor with relay, 

switch or timer. 

ECM units:

 Pass the low voltage wiring through the 

provide knockout on the terminal access box and connect 

R to terminal #1 on 7 pin terminal box TB38 and G to #3.  

The default wiring for the MiniCore Ventilator with ECMs 

is to operate in the modulating speed mode terminals #4-7 

are for speed control.  To control both blowers in unison 

wire the 0-10vdc control signal to terminals 4 (10vdc+) 

and 5 (10vdc com) and add a jumper between terminals 

4 and 6. If the Blowers are controlled independently then 

wire the exhaust blower signal to terminals 4 &5 and the 

supply signal to terminals 6 & 7, 

See Adjusting Blower 

Speed in Section IX - System Check

 for balancing 

information.
To use the motor in 2 speed operation attach the blue 

wires from TB39 and TB40 to relays K163 & K164 at pin 

#4. With the blue BL-25 and BL-30 wires in place the ECM 

with default to 2 speed  operation. 

See Wiring Diagram 

on page 7 and Figure 4.

Содержание MiniCORE MCV-500

Страница 1: ...nergy by transferring heat energy across two opposing air streams using a polymer core heat exchanger This process works in the summer by rejecting the heat energy from incoming intake air and in the winter by conserving the heat energy from the exhaust air allowing outdoor ventilation rates to be increased by factors of three or more without additional energy penalty or increase in size of the he...

Страница 2: ...re 3 High voltage 115V Connect the high voltage wires to L1 Hot L2 Common hook the ground wire to the provided grounding nut See Wiring Diagrams on Pages 6 7 208 230V Single phase Connect the high voltage wires to L1 Hot L2 Common connect the ground wire to the provided ground nut Check Voltage into the unit and adjust the voltage input to the transformer from 230V to 208V if necessary by switchin...

Страница 3: ...read across the MiniCore Figure 4 B Air Balancing Adjustment 1 Remove plastic plugs in access panels 4 total 2 With a manometer measure pressure drop inches of water column diagonally across the MiniCore Unit CFM for 3 speed PMC motors is determined then by referring to Table 1 on Page 5 3 Repeat the same process for the other airflow vector of MiniCore 4 System can be balanced by adding dampers t...

Страница 4: ...s together 2 Remove the center divider panel by removing the two 5 16 screws at with end of the panel on the side of the MiniCore 3 Carefully slide the core outwards B Filter Removal See Figure 6 1 Open the Filter Access panel by opening the two spring loaded latches to expose filters 2 Slide filters outwards Figure 5 Unit A B C MCV500 42 1 4 51 15 1 2 MCV1000 20 3 4 C B ...

Страница 5: ...Static Pressure in wc 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 CFM Input Voltage v 2 38 3 138 80 15 4 238 182 121 52 5 339 284 226 164 101 50 6 439 386 332 275 216 164 7 539 488 438 386 331 278 227 175 123 71 19 8 640 590 543 498 446 393 347 298 249 200 151 9 740 692 649 609 561 507 467 421 375 330 284 10 741 693 650 610 562 508 456 410 373 326 291 Performance Test for MCV1000 with ECM Motor Su...

Страница 6: ...6 MC500 1ERV MCV500 MCV1000 UNIT WIRING DIAGRAM Notes 1 Selective voltage terminal for proper unit voltage Mini Ventilator W Factory Installed Options 115V 230V 1 PH Unit 01 C45 C75 C150 02xH 01 21 ...

Страница 7: ...e terminal for proper unit voltage 2 Omit BL 25 BL 30 for 0 10V Signal Control Wire BL 25 to TB39 1 and BL 30 to TB40 1 for low speed Wire BL 25 to TB39 2 BL 30 to TB40 2 for high speed Mini Ventilator W Factory Installed Options 115V 230V 1 PH Unit 01 C45 C75 C150 02xE 01 21 ...

Страница 8: ...ation If blower motor fans are running backwards de energize power to the unit then swap reversing plug on motors to change direction Re check Perform all start up procedures outlined in the installation manual shipped with the unit Fill in the Start Up Information as outlined on the opposite side of this sheet Provide owner with information packet Explain the thermostat and unit operation START U...

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