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INTRODUCTION 

Congratulations  on  your  purchase  of  a  high  quality  winch.    We  design  and  build 
winches  to  strict  specifications  and  with  proper  use  and  maintenance  should  bring 
you years of satisfying service.  

WARNING

 - 

Read, study and follow all instructions before operating this 

device.    Failure  to  heed  these  instructions  may  result  in  personal  injury 
and/or property damage. 

Your  winch  can  develop  tremendous  pulling  forces  and  if  used  unsafely  or 
improperly could result in property damage, serious injury or death.  Throughout 
this manual you will find the following symbols for caution, warning and danger.  
Pay  particular  attention  to  the  notes  preceded  by  these  symbols  as  they  are 
written for your safety. Ultimately, safe operation of this device rests with you, the 
operator. 

 

This indicates a potentially hazardous situation, which if not avoided, may 
result in minor or moderate injury.  This  notation is also used to alert you 
against unsafe practices. 

 
 

This indicates a potentially hazardous situation, which if not avoided, could 
result in death or serious injury. 
 

GETTING TO KNOW YOUR WINCH 

Your  winch  is  a  powerful  piece  of  machinery.  It  is  important  that  you 
understand the basics of its operation and specifications so that when you 
need to use it, you can use it with confidence and safety. Below is a list of 
the  components  of  your  winch  and  their  use.  You  should  practice  using 
your winch before you are in a situation where you need to use it. 

1.  This  winch  is  old  product,  But  they  all  have  been  innovated  all  around,  the 

reducer,  drum,  clutch  and  the  control  units,  are  skillfully  improved.  Now  it  is 
getting much stronger than ever. 

2.  Motor:  Your    motor  is  powered  by  a  12/24  volt  battery  and  provides  power  to 

the gear mechanism which turns the drum and winds the wire rope; 

3.  Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It 

can feed or wind the rope depending on the remote winch switch. 

4.  Wire Rope: Your winch has a galvanized aircraft cable designed specifically for 

load capacity of rated line pull. The wire ro

pe feeds onto the drum in the “under 

wind” position through the roller fairlead and is looped at the end to accept the 
clevis hook pin. 

5.  Roller  Fairlead:  When  using  the  winch  at  an  angle  the  roller  fairlead  acts  to 

guide the wire rope onto the drum and minimizes damage to the wire rope from 
abrasion on the winch mount or bumper. 

6.  Mechanic  Gear  System:  The  reduction  gears  convert  the  winch  motor  power 

into extreme pulling forces. 

 

CAUTION

 

 

WARNING

 

Содержание EWK2000

Страница 1: ...ELECTRICAL WINCH EWK2000 EWX2000 EWX3000 Assembly Operating Instructions...

Страница 2: ...ES A Z 4 WINCH ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 WINCH ACCESSORIES YOU WILL NEED 6 RIGGING TECHNIQUES 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 7 MAINTENANCE 8 TROUBLE SHOOTING...

Страница 3: ...tant that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and th...

Страница 4: ...to most flat surfaces such as trailers step bumpers truck beds etc The mounting channel also has holes to accept your roller fairlead 14 Snatch Block If Your winch is supplied with a snatch block that...

Страница 5: ...short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load C...

Страница 6: ...ngage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the...

Страница 7: ...o that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fair...

Страница 8: ...h 1 9 6 O U T IN 5 9 R e d M o to r B la c k M o to r R e d B a tte ry B la c k B a tte ry 5 9 S w itc h IN O U T WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the w...

Страница 9: ...X0300015 to the CLUTCH IN position if the clutch is not engaged the winch drum must be turned by hand until the clutch is totally engaged 4 Insert the switch assembly connector onto the control box 5...

Страница 10: ...or does not turn on Switch Assembly not connected properly Loose battery cable connections Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the...

Страница 11: ...9 WINCH ASSEMBLY DRAWING 8 7 5 4 2 1 6 1 7 7 8 1 8 2 0 1 9 1 5 2 1 1 6 9 3 0 2 9 2 8 2 6 2 7 2 5 1 0 1 1 1 3 1 2 1 4 2 3 2 4 2 4 2 5 2 2 2 6 3 1 O U T IN IN O U T 3 3 3 4 3 5 3 3 2...

Страница 12: ...M5 x 12 9 X0300005 1 Bush 10 X0300500 1 Clutch Assembly 11 X0300006 1 Spring 12 X0300007 1 Drum 13 X0300008 1 Screw M5 x 8 14 X0300009 1 Separation And Reunion Cake 15 X0300010 1 Bush 16 X0300011 2 T...

Страница 13: ...5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 14 8 6 7 15 2 6 9 15 0 6 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V D...

Страница 14: ...m 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Страница 15: ...3mm 108 mm 12 8 4 5 4 3 324mm 113mm 108 mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kgs 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

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