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The  vehicle  engine  should  be  kept  running  during  operation  of  the  winch  to 

minimize  battery  drain  and  maximize  power  and  speed  of  the  winch.    If  the 

winch is used for a considerable amount of time with the engine off, the battery 

may be drained and too weak to restart the engine. 

 

Get to know your winch before you actually need to use it.  We recommend that 

you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging  techniques,  the 

sounds your winch makes under various loads, the way the cable spools on the 

drum, etc. 

 

Inspect  the  wire  rope  and  equipment  before  each  use.    A  frayed  or  damaged 

rope must be replaced immediately.  Use only the manufacturer’s replacement 

rope with the exact specifications. 

 

Inspect the winch installation and bolts to ensure that all bolts are tight before 

each operation. 

 

Never connect the cable back to itself.  This will cause cable damage.  Always 

use  a  snatch  block,  sling  or  chain  of  suitable  strength  as  shown  in  the 

illustrations. 

 

Store  the  remote  control  inside  your  vehicle  in  a  place  that  it  will  not  be 

damaged. 

 

Any  winch  that  appears  to  be  damaged  in  any  way,  is  found  to  be  worn,  or 

operates abnormally shall be removed from service. 

 

Pull only on parts of the vehicle as specified by the vehicle manufacturer. 

 

Only attachments and/or adapters supplied by the manufacturer shall be used. 

 

Whenever  before  your  winch  start  to  working,  please  slightly  test-run  your 

winch in two direction, even if the winch drum only round a few degree of angle, 

ensure  the  winch  is  well-balanced,  especially  after  you  operated  the  clutch, 

test-running winch can make winch in gear. 

WINCHING TECHNIQUES A-Z 

a. Take time to asses your situation and plan your pull. 

b. Put on gloves to protect your hands. 

c. Disengage the clutch to allow free-spooling and to save energy. 

d. Attach the hand saver hook to the clevis hook. 

Содержание EWB20000

Страница 1: ...ELECTRICAL WINCH EWB20000 Assembly Operating Instructions...

Страница 2: ...ION 6 WINCHING TECHNIQUES A Z 7 WINCH ASSEMBLY AND MOUNTING 9 MOUNTING DRAWING 1 1 WINCH ACCESSORIES YOU WILL NEED 1 1 RIGGING TECHNIQUES 1 1 WINCH WORKING DEMONSTRATION 1 2 REPLACING THE WIRE ROPE 1...

Страница 3: ...1 Multi function Control Box Installation of U Type Parts list Type Description QTY Type U Baseboard 1 Flat washer 5 4 Spring washer 5 4 Screw M5X12 4 Flat washer 8 2 Spring washer 8 2 Screw M8X25 2...

Страница 4: ...2 Installation of A Type Parts list Type Description QTY Type A Baseboard 1 Flat washer 5 2 Spring washer 5 2 Screw M5X12 2...

Страница 5: ...for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This...

Страница 6: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 7: ...vy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to p...

Страница 8: ...touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch El...

Страница 9: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 10: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 11: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Страница 12: ...when free spooling and re spool the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTC...

Страница 13: ...de of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anch...

Страница 14: ...ulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoi...

Страница 15: ...nd attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8 x 10 4 Ensure that the new cable wraps in the same rotation direction as the old one The...

Страница 16: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 17: ...15 WINCH ASSEMBLY DRAWING EWB20000 1 6 2 3 5 4 7 8 10 12 13 14 15 16 17 18 19 10 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 42 43 44 45 9 11 11 9 37 41 40 1 38 39...

Страница 18: ...ng 20 B2000018 1 End Bearing 21 B2000019 2 Gasket 22 B2000020 1 Gear Ring 23 B2000021 1 Circlip For Hole 24 B2000022 1 Bearing 25 B2000300 1 Gear Carrier Assembly Output 26 B2000023 1 Circlip For Hole...

Страница 19: ...Pull and Rope Capacity in Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 20000 9072 18 4 5 6 2 16129 7316 39 12 3 13513 6129 65 6 20 4 11628 5274 87 26 5 Rated line pull 20000 lbs 9...

Страница 20: ...18...

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