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is tight. 

w.  Keep  your  hands  clear  of  the  winch  drum  and  fairlead  as  the  wire  rope  is  being 

drawn in. 

x. Secure the hook and hook strap. 

y. Disconnect the remote control and store in a clean, dry place. 

z. Clean and inspect connections and mounting hardware for next winching operation. 

WINCH ASSEMBLY AND MOUNTING 

1.  Your  winch  is  designed  with  a  bolt  pattern  that  is  standard  in  this  class  of 

winch.   Many winch mounting kits are available that utilize this bolt pattern for 

the  popular  vehicles  and  mounting  channels.    If  you  will  utilize  the  mounting 

channel you must ensure that it is mounted on a flat surface so that  the three 

major  sections  (motor,  drum  and  gear  housing)  are  properly  aligned.    Proper 

alignment of the winch will allow even distribution of the full rated load. 

2.  Start by connecting the roller fairlead to the mounting channel using 2 each of 

the  cap  screw  M10  X  35,  flat  washer,  lock  washer  and  securing  with  locknut 

M10  (Make sure the screw is placed through the mounting channel and roller 

fairlead from inside the channel.  This will allow enough clearance for the winch 

to be placed in the channel without obstruction.) 

3.  Assemble the winch to the  mounting  channel by first pulling and releasing the 

clutch knob to “CLUTCH OUT” position.  Pull out a few inches of cable from the 

drum  and  feed  the  wire  loop  through  the  opening  in  the  front  of  the  mounting 

channel and roller fairlead.  Now, using the remaining M10 x 35 cap screws, flat 

washer, lock washer and nut M10 secure the winch to the mounting channel. 

4.  Connect the battery and motor leads as the drawing above. Keep in mind that 

every type of winch is different each other.   

5.  Connect the winch motor leads as detailed below: 

Содержание EWB20000

Страница 1: ...ELECTRICAL WINCH EWB20000 Assembly Operating Instructions...

Страница 2: ...ION 6 WINCHING TECHNIQUES A Z 7 WINCH ASSEMBLY AND MOUNTING 9 MOUNTING DRAWING 1 1 WINCH ACCESSORIES YOU WILL NEED 1 1 RIGGING TECHNIQUES 1 1 WINCH WORKING DEMONSTRATION 1 2 REPLACING THE WIRE ROPE 1...

Страница 3: ...1 Multi function Control Box Installation of U Type Parts list Type Description QTY Type U Baseboard 1 Flat washer 5 4 Spring washer 5 4 Screw M5X12 4 Flat washer 8 2 Spring washer 8 2 Screw M8X25 2...

Страница 4: ...2 Installation of A Type Parts list Type Description QTY Type A Baseboard 1 Flat washer 5 2 Spring washer 5 2 Screw M5X12 2...

Страница 5: ...for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This...

Страница 6: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 7: ...vy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to p...

Страница 8: ...touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch El...

Страница 9: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 10: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 11: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Страница 12: ...when free spooling and re spool the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTC...

Страница 13: ...de of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anch...

Страница 14: ...ulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoi...

Страница 15: ...nd attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8 x 10 4 Ensure that the new cable wraps in the same rotation direction as the old one The...

Страница 16: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 17: ...15 WINCH ASSEMBLY DRAWING EWB20000 1 6 2 3 5 4 7 8 10 12 13 14 15 16 17 18 19 10 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 42 43 44 45 9 11 11 9 37 41 40 1 38 39...

Страница 18: ...ng 20 B2000018 1 End Bearing 21 B2000019 2 Gasket 22 B2000020 1 Gear Ring 23 B2000021 1 Circlip For Hole 24 B2000022 1 Bearing 25 B2000300 1 Gear Carrier Assembly Output 26 B2000023 1 Circlip For Hole...

Страница 19: ...Pull and Rope Capacity in Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 20000 9072 18 4 5 6 2 16129 7316 39 12 3 13513 6129 65 6 20 4 11628 5274 87 26 5 Rated line pull 20000 lbs 9...

Страница 20: ...18...

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