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wire rope. We recommend you to use double line and snatch block for pulling 

over 70% of the rated line pull. 

SAFETY PRECAUTIONS  

WARNING

 

WARNING

 

– 

Do not

 

exceed rated capacity shown in this table. 

WARNING 

 Intermittent use only.  Allow winch to cool between uses. 

WARNING 

 Do not use winch to lift (vertically). 

WARNING 

– 

Do not use winch to pull or move people in any way. 

WARNING 

 Do not cut or modify any part of the winch or cable.

 

WARNING 

– 

A  minimum  of  five  wraps  of  cable  around  the  drum  barrel  is 

necessary for pulling and holding the rated load.  

WARNING 

– 

Keep yourself and others a safe distance to the side of the cable 

when it is under tension.

 

WARNING 

– 

The  wire  rope  may  break  before  the  motor  stalls.    For  heavy 

loads  at  or  near  rated  capacity,  use  a pulley  block/snatch  block  to  reduce  the 

load on the wire rope. 

WARNING 

– 

Never step over a cable, or go near a cable under load. 

WARNING 

– 

Don’t move the vehicle to pull a load (towing) on the winch cable.  

This could result in cable breakage. 

WARNING 

– 

Disconnect the remote control and battery leads when not in use. 

WARNING 

– 

Avoid “shock loads” by using the control switch intermittently to 

take  up 

the  slack  in  the  wire  rope.    “Shock  loads”  can  far  exceed  the  rate 

capacity for the wire rope and drum. 

WARNING 

– 

Do not exceeds maximum line pull ratings shown on the tables.

 

WARNING 

  When  spooling  the  cable  ensure  that  the  cable  spools  in  the 

under-wind  position  with  the  cable  entering  the drum from  the  bottom,  not  the 

top. To spool correctly you should keep a slight load on the cable while pushing 

the remote button to draw in the cable. Walk toward the winch not allowing the 

Содержание EWB20000

Страница 1: ...ELECTRICAL WINCH EWB20000 Assembly Operating Instructions...

Страница 2: ...ION 6 WINCHING TECHNIQUES A Z 7 WINCH ASSEMBLY AND MOUNTING 9 MOUNTING DRAWING 1 1 WINCH ACCESSORIES YOU WILL NEED 1 1 RIGGING TECHNIQUES 1 1 WINCH WORKING DEMONSTRATION 1 2 REPLACING THE WIRE ROPE 1...

Страница 3: ...1 Multi function Control Box Installation of U Type Parts list Type Description QTY Type U Baseboard 1 Flat washer 5 4 Spring washer 5 4 Screw M5X12 4 Flat washer 8 2 Spring washer 8 2 Screw M8X25 2...

Страница 4: ...2 Installation of A Type Parts list Type Description QTY Type A Baseboard 1 Flat washer 5 2 Spring washer 5 2 Screw M5X12 2...

Страница 5: ...for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This...

Страница 6: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 7: ...vy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to p...

Страница 8: ...touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch El...

Страница 9: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 10: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 11: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Страница 12: ...when free spooling and re spool the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTC...

Страница 13: ...de of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anch...

Страница 14: ...ulley block to double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoi...

Страница 15: ...nd attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw M8 x 10 4 Ensure that the new cable wraps in the same rotation direction as the old one The...

Страница 16: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 17: ...15 WINCH ASSEMBLY DRAWING EWB20000 1 6 2 3 5 4 7 8 10 12 13 14 15 16 17 18 19 10 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 42 43 44 45 9 11 11 9 37 41 40 1 38 39...

Страница 18: ...ng 20 B2000018 1 End Bearing 21 B2000019 2 Gasket 22 B2000020 1 Gear Ring 23 B2000021 1 Circlip For Hole 24 B2000022 1 Bearing 25 B2000300 1 Gear Carrier Assembly Output 26 B2000023 1 Circlip For Hole...

Страница 19: ...Pull and Rope Capacity in Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 20000 9072 18 4 5 6 2 16129 7316 39 12 3 13513 6129 65 6 20 4 11628 5274 87 26 5 Rated line pull 20000 lbs 9...

Страница 20: ...18...

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