2
LRBK-FIX
•
RUD-lashing points LRBK-FIX are clearly marked at the
suspension ring with the permissible Lashing capacity
„LC“ in daN.
•
LRBK-FIX will be delivered as a complete assembled
unit.
3.2 Hints for the assembly
Basically essential:
•
The material construction to which the lashing point
will be attached should be of adequate strength to
withstand forces during lashing without deformation.
The weld-on material must be suitable for welding and
the contact areas must be free from dirt, oil, colour, ect.
The material of the forged welding block is: N
(1.0577+N (St52-3))
•
The position of the lashing points must be carried out
in regard to the lashing means in such a way that un-
intended movement like turning or flipping of the load
will be avoided.
•
Consider the die ISO 15818 „Earth-moving machinery -
Lifting and tying-down attachment points“.
•
Determine number and position of the lashing points
at vehicles according to EN 12640 resp. DIN 75410
(for RoRo-transportation acc. to EN 29367), unless the
vehicles are not determined due to their design and
construction for transporting specific goods with special
requirements in regard of load securing.
•
Determine the required, permitted Lashing Capacity acc.
EN 12195-1 „Load restraining on road vehicles - Safety -
Part 1: Calculation of securing forces“, acc. VDI 2700-2
„Securing of loads on road vehicles“ and acc. ISO 15818.
HINT
The Lashing Points should be arranged (de-
pending on use) as wide as possible to use the
full loading area and they should not protrude
in steady position.
•
Check finally the correct assembly (see chapter
4 In-
spection / Repair / Disposal
).
3.3 Hints for the welding
The welding should only be carried out according to DIN
EN ISO 9606-1 or AWS Standards by an authorized and
certified welder.
Verification of the used weld-on material must be checked
with the supplier of the welding electrodes.
HINT
• Never weld at the quentched and tem-pered
ring!
• Weld all seams at the same temperature.
1
Check before initial appending of the LRBK-FIX, the
position of the weld-on blocks to each other, that means
the base area must be at the same level.
2
Append weld-on blocks.
3
Check function of the ring.
The ring must be able to pivot 270°. If necessary please
correct.
4
Once appending and checking of the function have been
carried please finish the root run. The outside positioned
weld layers must be carried out first. The described wel
-
ding sequences must be observed compulsive.
Before initial usage of the RUD-LRBK-FIX, please
read carefully the safety instructions. Make sure
that you have understood all subjected matters.
Non-observance can lead to serious personal
injuries and material damage and eliminates
warranty.
1 Safety instructions
ATTENTION
Wrong positioned or damaged weld-on lashing
points as well as improper use can lead to inju-
ries of persons and damage at property.
Please check all lashing points carefully before
every usage.
•
Remove all body parts (fingers, hands, arms, etc.) out
of the hazard area (danger of crushing or squeezing)
during the lashing process.
•
RUD lashing points LRBK-FIX must only be used by
instructed and competent persons considering DGUV
109-017, and outside Germany noticing the country
specific statutory regulations.
•
The lashing points must not protrude in rest position over
the loading platform level.
2 Intended use of the LRBK-FIX
RUD-lashing points LRBK-FIX must only be used to attach
lashing means.
Lashing points must not be used for lifting loads.
RUD-lashing points must only be used in the hereby spe
-
cified case of operation.
3 Assembly- and instruction manual
3.1 General information
•
Capability of temperature usage:
As of 07/2019: RUD-Lashing points LRBK-FIX are sui
-
table for the temperature range from -40°C up to 400°C.
Up to 07/2019: RUD-Lashing points LRBK-FIX are sui
-
table for the temperature range from -20°C up to 400°C.
For the use within the following temperature range, the LC
(Lashing Capacity) must be reduced by the following factors:
-40°C / -20°C up to 200°C
no reduction
200°C up to 300°C
minus 10 %
300°C up to 400°C
minus 25 %
Temperatures exceeding 400°C are prohibited!
In the unloaded state, LRBK-FIX lashing points together
with the connected component can be stress relieved by
heat treating (e.g. welded construction) once. Tempera
-
ture: < 600°C (one hour maximum). After stress-relieving
heat treatment (< 600°C), however, the spring force is no
longer usable.
•
RUD-Lashing points LRBK-FIX must not be used with
aggressive chemicals such as acids, alkaline solutions
and their vapours.
•
It is recommended, that the places where the lashing
points are fixed should be marked with colour.
•
LRBK-FIX includes a protected positioned clamping
spring, inside the weld-on block. The spring holds the
weld-on blocks together with the ring and creates at the
same time a radial clamping function.