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Troubleshooting 

Fault 

Possible Cause 

Solution 

By Whom 

No lights on 

No power to the 
machine 

Check electrical 
mains 

Electrician 

Poor cleaning result 

Microbes have been 
destroyed 

Replace filter mat 

Operator 

Too much oil has 
been put into the 
machine 

– it is not a 

waste oil dump 

Add a bottle of 
Microbe Booster 

Operator 

High consumption of 

fluid 

Fluid is being carried 
off in the cavities of 
parts being washed 

Let the cleaned parts 
drain off 

Operator 

Fluid is being taken 
out for benchtop 
cleaning elsewhere 
in the works 

Make provision for 
extra fluid 
requirement 

Operator 

Evaporation 

– 

machine situated 
near an open roller 
shutter door 

Move machine to a 
warmer position 

Operator 

Flow Thru brush has 
been allowed to 
hang over the side of 
the sink 

Check for fluid on 
the floor around the 
machine 

Operator 

Device leaking 

Check machine for 
leaks 

Operator 

Evaporation - gap 
between the sink 
and the base 

Check that the sink 
is sitting properly on 
top of the base 

Operator 

No flow of fluid 

Closed tap on both 
nozzle and brush 

Open taps 

Operator 

Insufficient cleaning 
solution in the tank 

Add fluid until the 
red indicator light 
goes off 

Operator 

10 minute pump 
timer has expired 

Flick the ON/OFF 
switch off and on to 
restart flow 

Operator 

Pump has failed  

Replace the pump 

Service Engineer 

Hose is blocked or 
has become 
disconnected 

Check hose 
connection from the 
pump to the nozzle 
or to the tap for 
blockages or leaks 

Operator 

Low fluid indicator 

light is on despite 

having adequate 

fluid 

Level sensor probe 
has got stuck 

Dislodge weight on 
sensor level probe. If 
light remains on call 
customer service / 
service/repair 

Operator 

Cleaning Solution is 

backing up and not 

draining from sink 

Stainless steel filter 
basket is blocked 

Clean debris from 
mesh basket 

Operator 

Filter mat is covered 
in sludge and 
therefore 
impenetrable 

Replace filter mat 

Operator 

Cleaning Solution is 

cold 

Check Low Fluid 
Indicator light. 

If light is on add 20L 
cleaning solution 

Operator 

Cleaning Solution is 

discoloured 

Cleaning Solution 
will become dark in 
colour due to dyes in 
oils and greases 
washed off from the 
dirty parts; 

This is normal and 
will not affect the 
cleaning power 

N/A 

 

Содержание PCS25 Smartwasher

Страница 1: ...PCS25 PCS28 Smartwasher Operating Manual Rozone Ltd Queen Street Darlaston Wednesbury West Midlands WS10 8JB Tel 44 0 121 526 8181 Fax 44 0 121 526 8182 E mail info rozone co uk www rozone co uk ...

Страница 2: ...oil anti frost agents or similar substances enter the device this can hamper the bio degradation of oil grease by the microbes The device is not meant for cleaning painting tools The microbes are first introduced to the system in the filter mat and are then transported by the liquid cleaning solution through the filter mat into the base unit The cleaning solution in the base unit is heated by the ...

Страница 3: ... The machine must be checked prior to use to ensure that it is in proper working order and is operating safely The machine must not be used in hazardous locations The appliance must be sited on stable ground All electrical equipment in the working area must be protected against any spraying cleaning solution Please wear appropriate safety gear when using the machine such as safety goggles and prot...

Страница 4: ...tes correctly and safely 1 Sink Top 2 Flo Thru Brush 3 Female Valve 4 Male Valve 5 Nozzle Kit 6 False Bottom Sink Tray 7 Stainless Steel Basket Filter 8 Filter Mat with Microbes 9 Overflow Hole 10 Filter Support Grid 11 Pump On Off Switch 12 Green Power Indicator Light 13 Red Low Fluid Indicator Light 14 Fluid Level Sensor Probe 15 LED Pump 16 Pump 17 Filter 18 Heater Element 19 Power Cord 20 Base...

Страница 5: ... switched off after cleaning operation is complete as this will save unnecessary loss of cleaning solution through evaporation Switch the Pump On Off switch to Off Note In order for the bioremediation process to occur the temperature of the cleaning solution must be maintained at 38 c for the microbes to operate at their optimal level Therefore the power supply to the Smartwasher must not be switc...

Страница 6: ...d off and unplugged from the mains Lift off the sink top Remove dirty solution from the base unit and dispose of waste according to local authority regulations Rinse jetwash the base unit Replace sinktop checking that the hose pipes are all connected Remove sink tray Place new filter mat on filter support grid blue side down white side up Replace sink tray Pour 80 litres of new cleaning solution i...

Страница 7: ... any way without prior approval Product Machine designed for Partscleaning using water based cleaning solutions Type PCS25 Smartwasher PCS28 Supersink Smartwasher Relevant 2006 95 EC EU Directives 2004 108 EC Applied EN55014 1 2006 Harmonized EN55014 2 1997 A1 2001 Standards EN12921 1 EN12921 2 EN60335 1 EN61000 3 2 2000 A2 2005 EN61000 3 3 1995 A1 2001 A2 2005 Applied National Standards The under...

Страница 8: ...uid Closed tap on both nozzle and brush Open taps Operator Insufficient cleaning solution in the tank Add fluid until the red indicator light goes off Operator 10 minute pump timer has expired Flick the ON OFF switch off and on to restart flow Operator Pump has failed Replace the pump Service Engineer Hose is blocked or has become disconnected Check hose connection from the pump to the nozzle or t...

Страница 9: ...the P A T tester onto the heater element and take readings as normal use the 25amp setting for this test The heater effectively earths the fluid in the base of the machine A 500v Insulation test should not be carried out on this machine due to the electronic nature of the control circuit board This is with reference to the codes of practice Sections 8 1 3b and 15 3b This test may be carried out in...

Страница 10: ......

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