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Royal Enfield Scram 411

MINOR MAINTENANCE TIPS

NOTE

HEADLAMP BULB DISMANTLING

CHANGING ELECTRICAL COMPONENTS

1. Gently loosen the headlamp

mounting bolt both sides from

headlamp cowl.

2. Gently loosen the third mounting

screw in the bottom of the housing

and take out the headlamp.

3. Remove the 2 screws holding the

head lamp rim to the housing.

4. Gently pullout the headlamp rim

along with reflector assembly.

1. Never touch the bulb with your fingers.

Finger prints will etch the glass and

decrease bulb life.

2. Always hold the bulb with clean dry cloth

during handling.

3. Do not disturb the vent cap provided in

the inner body mould.

5. Disconnect head lamp coupler.
6. Remove the protective rubber cap over

the bulb.

7. Gently press the bulb holding clip and

release it from the slot in the reflector.

8. Remove the bulb from the reflector.

Содержание SCRAM 411 2021

Страница 1: ...ROYAL ENFIELD OWNER S MANUAL BSVI 2022 ...

Страница 2: ...10 0007 1 Roadside Assistance 2 Product Update 3 Feedback 4 Dealer Locator RoyalenfieldSupport support royalenfield com www royalenfield com Download the ROYAL ENFIELD APP and explore more To access dealer details scan the QR code ...

Страница 3: ...s Manual prepares you to be ready before you set out to Scram It thoroughly covers features capability operation of the controls and quick fixes For the best health and performance of your motorcycle we highly recommend that you maintain it as per the schedule and procedures described in this manual It should be considered a permanent part of your motorcycle and should always be stored in it even ...

Страница 4: ...A unit of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the express permission in writing of Royal Enfield Part No RAM00385 A Qty 1000 Oct 2021 NOTE Disclaimer This motorcycle meets the BS VI emission norms NOTICE 1 Do not polish matt finished paint surface in your motorcycle as it will increase the gloss level 2 Wash the painte...

Страница 5: ...Accessories 44 Rules of the road 46 Running in period 48 Warning indications Safety systems 49 Starting 53 Gear shifting Riding Stopping 54 Parking 55 Environment care 56 Periodical maintenance chart 59 Tools kit 66 First aid kit 67 Minor maintenance tips 68 Long trip precautions 87 Shock absorber 88 Off roading 89 Washing procedure 90 Storage precautions 92 Trouble shooting 93 Warranty terms Cond...

Страница 6: ... No Street Locality Town City Country Contact Res Off Mobile Email Licence No Valid till Model Color Engine No VIN No Tyre Make Front Rear Tyre Nos Front Rear Battery make Battery No Sold by Date of Sale PERSONAL MOTOR CYCLE INFORMATION ...

Страница 7: ...l injection Bore 78 mm Stroke 86 mm Displacement 411 cc Compression ratio 9 5 1 Max power 24 3bhp 17 88 kW 6500 rpm Max torque 32 Nm 4250 250 rpm ECU Variable Idle rpm 1300 100 rpm Starting system Electric Start Air filter element Paper element Lubrication Wetsump Engine oil capacity 2 3 l Initial fill only 1 6 1 8 l Subsequent refills TECHNICAL SPECIFICATIONS IGNITION SYSTEM ENGINE ...

Страница 8: ...io 2 312 1 Gear box 5 Speed Constant mesh Gear Ratio 1st Gear 1st 2 916 1 2nd Gear 2nd 1 833 1 3rd Gear 3rd 1 428 1 4th Gear 4th 1 173 1 5th Gear 5th 1 000 1 Secondary drive 5 8 Chain sprocket Secondary ratio 2 533 1 Drive chain links 110 links TECHNICAL SPECIFICATIONS TRANSMISSION ...

Страница 9: ...r Mono shock with linkage 180 mm Rear wheel travel Brakes Brake system Dual channel ABS Front disc 300 mm Dia disc Rear disc 240 mm Dia disc Tyre size Front 100 90 19 Rear 120 90 17 Tyre pressures Solo Front 25 psi 1 75 kg cm2 Rear 32 psi 2 25 kg cm2 With pillion Front 27 psi 1 89 kg cm2 Rear 34 psi 2 39 kg cm2 TECHNICAL SPECIFICATIONS CHASSIS ...

Страница 10: ...g more than the specified ethanol will cause the fuel tank corrosion paint damage and will also damage the rubber tubes in the fuel line as well 2 It is recommended to use only unleaded petrol as leaded petrol will cause damage to the catalytic converter Fly wheel magneto 221 W 1500 rpm Generation Alternator lll Phase System 12 V DC Battery 12 volt 8 Ah VRLA Head lamp 12 V H4 60 55 W BULB Tail lam...

Страница 11: ...Starter motor 12 V 0 7 kW Instrument cluster Digital cluster with LCD Malfunction indicator 12 V LED ABS indicator 12 V LED TECHNICAL SPECIFICATIONS Using bulbs electrical gadgets other than specified rating will lead to overloading erratic behaviour premature failure of electrical system Modifications or fitments which are not approved by Royal Enfield will seriously affect the performance of the...

Страница 12: ...75 kg DIMENSIONS WEIGHTS 1 Values Dimensions mentioned above are for reference only 2 In view of continuous improvements being done on our motorcycles the specifications are subject to change without prior notice 3 Do not use the vehicle beyond the allowed gross weight The suspension and tyres are designed to perform only to the maximum gross vehicle weight TECHNICAL SPECIFICATIONS NOTE ...

Страница 13: ...l maintenance Capacity Capacity Capacity Oil level should be up to MAX level Do not overfill as it will affect the clutch functioning ENGINE OIL FRONT FORK OIL BRAKE FLUID 455 ml leg Front Rear 100 ml RECOMMENDED LUBRICANTS Recommendation subject to change without notice Using non recommended In correct oils can cause serious damage to the moving parts affect performance of the motorcycle and void...

Страница 14: ...e if disregarded will result in damage to the motorcycle CAUTION Indicates a potentially hazardous situation Disregarding this message will result in injury to rider or other persons WARNING The information given under the titles Warning Caution and Note are for your safety and for the care and safety to your motorcycle and others Please read these carefully and if disregarded will result in injur...

Страница 15: ...ed to the frame down tube SampleVIN Manufacturer s code Engine Family Name Engine Capacity Model Scram 411 Transmission type Type of Fuel System Place of Manufacturing 1 Oragadam 2 Vallam Vadagal Year of Manufacturing L 2020 M 2021 N 2022 Month Of Manufacturing A Jan H Aug K Sep N Dec Production serial no ME3 D 4 B X 5 X X F XXXXXX M E 3 D 4 B 5 F X X X X X X X X X FRAME NUMBER ...

Страница 16: ...ion details Please do not tamper with the engine number as it is prohibited by law MOTORCYCLE IDENTIFICATION NUMBER DETAILS D 4 A 5 X F X X XXXXXX Engine family Engine capacity Type of cooling Type of transmission Fuel feed Manufacturing plant 0 TVT 1 0RG Year of manufacture 2021 M 2022 N 2023 P Month of manufacture A Jan H Aug K Sep N Dec Production serial number ...

Страница 17: ...tch 2 Horn button 3 Rear view mirror left side 4 Head lamp high beam low beam switch 5 Instrument cluster 6 Ignition key 7 Tripper 8 Engine kill switch 9 Info button Which is available in the RH switch module 10 Rear view mirror right side 11 Electric start switch 12 Hazard switch 13 Fuel tank cap ...

Страница 18: ... 16 1 Front trafficator right side 2 Horn 3 Oil level window 4 Rear brake pedal 5 Rider foot rest right side 6 ABS module 7 Pillion foot rest right side 8 Rear trafficator right side LOCATION OF KEY PARTS 1 3 2 5 6 7 4 4 8 6 ...

Страница 19: ...fficator left side 3 Canister 4 Pillion foot rest left side 5 Tail lamp 6 Rear trafficator left side 7 Licence plate illuminator 8 Center stand 9 Gear change lever 10 Rider foot rest left side 11 Side stand LOCATION OF KEY PARTS 1 2 6 4 3 7 5 8 10 9 11 ...

Страница 20: ...G UNLOCKING Do not force or attempt to lock unlock steering if the handle bar is not in extreme left or right side Failure to adhere to this caution will damage the lock and also cause the key to bend or break After unlocking steering and before starting engine check the handle bar free movement by turning to both left and right sides several times Failure to do so will cause unstable riding leadi...

Страница 21: ...ly explosive Please ensure there are no open flames or sparks nearby while refueling and fill fuel tank only in a well ventilated area OPERATION OF CONTROLS FUEL TANK CAP 1 Lift flap and insert key 2 Turn key clockwise to enable cap to unlock and spring up OPENING NOTE Key cannot be removed when fuel tank cap is open CLOSING 1 Gently depress cap till it is firmly locked in place and key can be rem...

Страница 22: ...rfaces Wipe immediately incase fuel spills over as otherwise it will leave a permanent stain on the painted surfaces 1 Fuel Filler Collar 2 Anti Splash Plate 3 Maximum Fuel Level Anti splash plate IGNITION SWITCH NOTE 1 Key can be removed only if ignition is in OFF or steering is locked 3 2 1 OFF ON ...

Страница 23: ...so can cause a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle ENGINE STOP SWITCH E START SWITCH HAZARD LIGHT SWITCH Depress and hold until engine starts for a maximum of 5 seconds Hazard light ON WARNING OFF Engine OFF Engine ON ...

Страница 24: ...n the headlamp is in ON condition High Low beam will be selected by toggling the switch High beam indicator tell tale located in instrument cluster will glow when high beam is selected WARNING UseappropriateheadlampbeamHigh Lowasperthetrafficand roadconditionsforyoursafetyandtoavoidinconveniencetootherriders Press the switch to operate high beam filament in head light It is giving indication to ve...

Страница 25: ...e seat and remove TURN SIGNAL SWITCH 1 Useful for storing motorcycle documents and owners manual 2 Remove the seat 3 Gently press on top to release the tabs from the frame and open slightly 4 To completely remove release the bottom tabs from the frame by pulling out gently 5 When washing the motorcycle be careful not to flood this area with water DOCUMENT HOLDER ...

Страница 26: ...N OF CONTROLS A LCD Sequence Info switch press 1 sec If Trip F enabled If Trip F not enabled ODO TRIP1 TRIP2 TRIPF ODO TRIP1 TRIP2 NOTE For trip re set press info button for T 3 sec Press this button to select TRIP A B Clock settings and TRIP A B reset in the Cluster ...

Страница 27: ...of direct sunlight on the unit customers to refer during other riding conditions 1 Main LCD 2 Speedometer km major 3 Tell tales 4 Gear position indication 5 Fuel gauge INSTRUMENT CLUSTER OPERATION OF CONTROLS 0 0 2 0 40 60 8 0 1 0 0 2 0 4 0 60 80 100 1 2 0 1 4 0 1 6 0 MPH km h E PM GEAR F 00 00 0 1 4 2 3 5 km miles ODO TRIP F AB 00000 8 ...

Страница 28: ...2 Service reminder 3 Odometer 4 Trip value A B F E PM GEAR km miles ODO TRIP F AB F 00 00 0 00000 8 4 3 2 1 E PM GEAR km miles ODO TRIP F AB F 00 00 0 00000 8 CLOCK 1 Display in 12 hour format with AM PM indication 2 Will reset to l2 00 AM when battery is disconnected ...

Страница 29: ...o enter into clock setting mode hours will blink Hours to increment Enter into minutes mode minutes to blink Minutes to increment Enter into unit mode AM PM to blink Toggle between AM or PM INFO INFO INFO INFO INFO INFO T 3 sec 0 2 T 1 0 2 T 1 T 3 sec T 3 sec 0 2 T 1 T 3 sec INFO Save data and exit clock setting mode In case no action is observed between clock setting function for more than 20 sec...

Страница 30: ...n as per below distance input from odometer i 1st service 450 km ii 2nd service 4 900 km iii From there on for every 5 000 km from previous value ex 9 900 14 900 etc Do not use high pressure water jet directly on instrument cluster for cleaning Use only water spray cleaning and wipe it with soft dry cloth SERVICE REMINDER WARNING E PM GEAR km miles ODO TRIP F AB F 00 00 0 00000 8 E PM GEAR km mile...

Страница 31: ...PERATION OF CONTROLS TRIP A ODO TRIP B Action Function Switch In ignition key ON ODO Trip A Trip A trip B Trip B Trip F ODO Reset Trip A Reset Trip B Pressure time s INFO INFO INFO INFO INFO 0 2 T 1 0 2 T 1 0 2 T 1 T 3 sec T 3 sec ...

Страница 32: ...Low Fuel will flash continuously on LCD It is recommended not to ride vehicle in these condition as it will result in fuel pump damage 1 Trip F will update only when kill switch is in ON condition 2 After fuel filling above reserve level Trip F will continue to show for few min which is a normal behaviour this is to avoid wrong indication 3 Trip F reset will occur when riding in mid to rough roads...

Страница 33: ...E PM GEAR km miles ODO TRIP F AB F 00 00 0 00000 8 1 Trip A B indicates distance travelled in particular trip TRIP A B E PM GEAR km miles ODO TRIP F AB F 00 00 0 00000 8 Never attempt to operate the info buttons while riding the motorcycle Doing so will cause loss of concentration and unstable riding leading to a potential accident resulting in serious injury to both rider and other road users bes...

Страница 34: ...tinuously indicating a low battery 5 ABS MIL Will be continuously ON during initial check up until or after vehicle running for a particular distance speed and will turn OFF if system is ok then will light up again in case of any ABS system malfunction 6 Neutral Transmission is in neutral 1 Do not run motorcycle incase the malfunction remains ON continuously as it can cause severe damage to the EC...

Страница 35: ...l and get stranded in addition to causing serious damage to the fuel pump Do not run motorcycle incase the ABS Indicator lamp continuously ON FUEL GAUGE WARNING CAUTION E PM GEAR km miles ODO TRIP F AB F 00 00 0 00000 8 1 ABS indicator lamp continuosuly ON during initial check up until or after vehicle running for a particular distance speed and will turn OFF if system is ok then will light up aga...

Страница 36: ...apable of showing turn by turn navigation on a custom designed round color TFT with uniquely designed arrow font designed intuitively for ease of riding Background display can be switched between day mode and night mode which can be selected by riders from RE Mobile app OPERATION OF CONTROLS TRIPPER TRIPPER Scan the QR Code to download Install register and to know more about the tripper 0 0 2 0 40...

Страница 37: ... select day and night mode through RE mobile app only 5 Mobile phone low battery indication Tripper unit display may look dull during sun overhead conditions this is normal and due to impact of direct sunlight on the unit customers to refer during other riding conditions OPERATION OF CONTROLS TRIPPER Features DISCLAIMER 152 7 km 20M 1 2 3 4 1 Distance to destination or ETA 2 Primary direction or n...

Страница 38: ...be shown only when primary turn is less than 100 m if there is no turn the display will be blank in this region 4 Distance to destination or ETA Shows the total distance to destination or Estimated Time of Arrival based on user selection from RE Mobile app 1 Compatible with Android and i0S 2 Android support Current version 2 3 i0S support Current version 1 4 Connectivity control only through RE Mo...

Страница 39: ...helmet Built with google SW version PIN no display If pairing is initiated one time Clock Green helmet Tripper a lf no connection is established b If connection is established but no navigation input is observed c Once destination is reached ln case of connection lost no input in paired mode tripper will show clock ...

Страница 40: ...ser needs to enter the secured pin shown on tripper through RE Mobile app to setup the device after that auto pairing will happen if same device is connected 6 Everytime the tripper is paired the clock time will sync with mobile time after which it will continue to run with internal clock even in case of disconnection there will be time difference between time shown on instrument cluster and tripp...

Страница 41: ... to work in low battery mode 7 RE Mobile app works only with android Current version 2 and iOS Current Version 1 versions for other lower versions performance lag can be expected 8 Tripper bluetooth version is V4 2 9 Tripper time display may have a mismatch with actual time displayed in mobile device once the bluetooth connectivity is lost 10 RE Mobile app works with bluetooth version 4 2 and N 1 ...

Страница 42: ...oil level 6 Control cables inner not damaged frayed or broken Clutch and accelerator controls working smoothly 7 Front and rear brake efficiency and free play in front and rear brake levers 8 Hydraulic oil level correct in both front and rear master cylinders 9 Free movement of handle bar to left and right sides 10 All electrical controls horn working correctly head lamp tail lamps brake lamps and...

Страница 43: ...ng conditions exist Use extra caution when approaching and passing through intersections since intersections are the most likely places where accidents happen 8 Ride where other motorists can easily spot you Please do not ride in another motorist s blind spot 9 Always signal well in advance before turning or changing lanes Make sure that other motorists can see your signaling and slow down 10 Neve...

Страница 44: ...ootrests or wheels and cause injury or an accident 6 Always wear protective clothing that covers your legs ankles and feet The engine or exhaust system become very hot during or after operation and can cause burns RIDING GEAR SAFE HAPPY RIDING Avoid any contact with the exhaust system The exhaust system gets very hot and remains hot for a long time after parking the motorcycle Wear clothing that w...

Страница 45: ...ff road Always inspect the brake pads more frequently if the motorcycle is used off road replace the brake pads before they become worn to or beyond the minimum service thickness Riding the worn brake pads will reduce braking efficiency leading to loss of motorcycle control and an accident Do not place the foot on the brake pedal while riding unless braking is required Because this will lead to pr...

Страница 46: ...le leading to a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle Total weight of the rider and any passenger accessories and luggage must not exceed the maximum load limit Exhaust gases contains poisonous carbon monoxide and chemicals known to cause cancer birth defects or other reproductive defects Please park the mo...

Страница 47: ... a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle Do not attach a trailer to the motorcycle attaching a trailer can cause loss of control on the motorcycle leading to a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle Max load on grab r...

Страница 48: ...oss of control 4 Keep to the correct side of the road center line when meeting oncoming vehicle 5 All traffic signs including manual controls at intersections should be obeyed promptly slow down at traffic signs near schools and caution signs at rail road crossings 6 When intending to turn signal at least 100 ft 30 5 m before reaching the turning Be close to the center line unless local rules requ...

Страница 49: ...e of mirror is designed to give a much wider view of the rear than a normal flat mirror However vehicles and other objects seen in this type of mirror will look smaller and farther away than when seen in a flat mirror Use care when judging the size or distance of vehicles objects seen in these mirrors To establish the relative distance of vehicles objects behind your motorcycle through the mirrors...

Страница 50: ...Do not exceed maximum specified pay load 3 Warm up the engine for a few minutes at idling speed to allow engine oil to lubricate all the moving parts in the engine before riding the motorcycle 4 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 while riding 5 Avoid sudden accelerations and racing starts 6 Avoid prolonged full throttle operation Va...

Страница 51: ... EFI system WARNING INDICATIONS SAFETY SYSTEMS 1 ENGINE MALFUNCTION INDICATOR LAMP Anti lock braking system ABS will help prevent the brakes from locking the wheels during sudden application of the brakes at high speeds This will help the rider to have better traction and control over the motorcycle and prevent the motorcycle from skidding which can cause a accident In the event of sudden and hard...

Страница 52: ...l Enfield Distributor Failure to do so can result in a serious injuries and loss of life In the event of motorcycle falling over on either of its sides with the engine running and the gears engaged the roll over sensor will Disable both the ignition and fuel systems and switch OFF the engine This is to prevent any damage to the motorcycle and its rider To reset the roll over sensor and reactivate ...

Страница 53: ...er and therefore prevent skidding due to loss of traction 3 Please anticipate the stopping distance required for the speed of travel and apply brakes well in advance so as to bring the motorcycle to a safe stop 4 Please apply both brakes to stop front brake momentarily earlier followed by rear brake To have better traction and control of the motorcycle 5 Always ensure that you ride well within the...

Страница 54: ...pply both the brakes simultaneously for better efficiency while braking In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest authorized Royal Enfield service station to inspect the brakes system control of the vehicle Do not release the brake lever pedal when pulsations are felt during hard application of the brakes in an emergency situation The pulsa...

Страница 55: ...RTING CAUTION CAUTION In case engine does not start do not keep starter button pressed continuously as it will drain the battery Release button and restart after a few minutes to allow battery to recoup CAUTION Never accelerate the engine immediately after a cold start The engine should be allowed to run slowly for 15 sec to 30 sec This will allow the engine to warm up and let oil reach all surfac...

Страница 56: ...h will cause a jerky start or stalling the engine besides causing damage to transmission parts GEAR SHIFTING RIDING STOPPING GEAR SHIFT PATTERN 1 N 2 3 4 5 CAUTION 4 Gently open throttle and release clutch simultaneously If clutch is released suddenly the engine will stall and cause a jerky start 5 Lift gear lever with toe to engage 2nd and subsequent gears 1 Always start the engine with gear in n...

Страница 57: ... side stand extended Doing so can cause the side stand to touch the ground while cornering and result in instability loss of control on the motorcycle leading to a potential accident result in serious injury to both sides and other road users besides causing severe damage to the motorcycle WARNING CAUTION When side stand is in ON position a Engine will start if vehicle is in neutral but will cut o...

Страница 58: ...rkshop our dealers do take care of that aspect If you are getting it attended elsewhere please ensure that items are segregated and kept in a suitable container or bag without allowing them to get into soil water or sewerage line drains water bodies like lake canal river sea etc We strongly recommend that they are disposed off in accordance to the applicable law through Pollution Control Board app...

Страница 59: ...RONMENTALLY CONSCIOUS RIDER 8 Use lukewarm water and mild detergent on the painted components to remove dirt etc 9 Clean motorcycle thoroughly with plain water to remove the detergent 10 Never spray water towards bottom side of instrument cluster directly to avoid water entry through breather holes 11 If possible use compressed air and blow off water particles from the obscure areas of the motorcy...

Страница 60: ...orn and control switches with suitable plastic bags and tie it firmly to prevent water entry PRECAUTIONS 4 Wash the motorcycle only when the engine is in cold condition 5 Do not remove side panel while washing to avoid water entry 6 Brush engine area with a recommend non corrosive solvent to remove dirt or grease 7 Use low pressure water jet to clean 8 Never spray water with great force on head la...

Страница 61: ...ne earlier as will be required Contact a nearest Royal Enfield Authorised Dealer Service Centre to carry outthe periodical maintenance and for any expert advice PERIODICAL MAINTENANCE S I No DESCRIPTION FREE SERVICE whichever is earlier PAID SERVICE R R R R km x 1 000 20 25 30 35 40 45 50 0 5 5 10 15 R C I I I I I I I I R I I C C C C C R R R R R I I I R R I I Months 24 30 36 42 48 54 60 1 5 6 12 1...

Страница 62: ...es 6 7 8 9 10 11 12 Spark plug HT leads for crack Fuel hose clip Fuel pump under tank mounting Air filter element Accelerator cable Check for screw tightness in all services Clean Replace more frequently if motorcycle always used in dusty off Road conditions C C R R R R R C C C C l A l A l A l A l A l A l A l A l A l A l A I I C A C A C A C A C A C A C A C A I I I I I I I I I R I I I I I I I I I R...

Страница 63: ...mission equipment rubber hoses Throttle body Clutch cable Throttle body should be removed from the vehicle and cleaned with a dry microfibre cloth Usage of throttle body cleaners or any similar solvent or alcohol based liquids for cleaning is strictly prohibited Throttle body cleaning every lO OOO km 12 months or earlier as required I I I I I I I I I I I I I I I I I I I I I I I I I R R I I I I I I...

Страница 64: ...Front fork oil Rear wheel drive chain Battery terminals apply petroleum jelly Earth wire eyelet tightness Hydraulic brake fluid front rear Adjust every 1 000 km or earlier as required Inspect adjust lubricate for every 5000 km or earlier as required Replace if necessary l A l A I I I I I I I I I I I I I I I I I I I I R I I I R I I I I I I R I I I R I I Clean Lubricate adjust every 1000 km or earli...

Страница 65: ...rake hose washers front rear Brake pads front rear Tyre wear pattern front rear 1 Spokes tightness wheel rim run out front rear Front Rear wheel bearings for play Swingarm pivot bearings Inspect If required lubricate for every 5 000 km or earlier as required Replace if necessary l R l R I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 26 2...

Страница 66: ...8 Adjust every 1 000 km or earlier as required L L L L L L L L L L L I I I I I I I I I I I I I I I I I I I I I I R I T I T I T I T I T I T I T I T I T I T I T 32 33 34 35 36 37 38 All mounting fasteners in vehicle for tightness Cam chain chain pads auto chain tensioner Hand levers center stand side stand rider pillion foot rest pivots gear shift levers Inspect If required lubricate for every 5 000...

Страница 67: ...w tightness in all services 39 40 41 Service more frequently when ridden in unusually wet or dusty areas Service more frequently when riding in rain or at full throttle 1 Tyre to be replaced if the tyre wear identification mark reached 2 To be done at authorised Royal Enfield Dealer Service Center For maintenance after 50 000 km please repeat same frequency specified above in consultation with a R...

Страница 68: ...m Combination Ring spanner 24 14 mm D E spanner 10 12 mm Tool wallet To remove side panels LH RH To loosen tighten pinch bolt on fork end To loosen tighten spark plug To loosen tighten screws of housing Additional leverage for loosening tightening wheel axle nuts To loosen tighten hex nuts To loosen tighten wheel mm axle nuts To loosen tighten hex nuts For storing tools 1 1 2 3 4 5 6 7 8 9 1 1 1 1...

Страница 69: ...ments Please inspect the kit regularly and replace materials upon expiry S No Description 1 Antiseptic cream 5 gms 2 Wash proof plaster 1 9 cm x 7 2 cm 3 Gauze bandage 5 cm x 2 cm 4 Sterilized gauze swab 5 cm x 5 cm 5 Sterilized elastic plaster 7 cm x 6 cm 6 Elastic gauze bandage 8 cm x 1 mtr 7 First aid kit pouch ...

Страница 70: ...er Service Centre MINOR MAINTENANCE TIPS HAND LEVER PIVOTS SIDE STAND PIVOTS Wipe the area free of dirt grease Apply a few drops of oil on the pivots Apply a few drops of oil on the pivots after cleaning the area of dirt Lubricate the center stand pivot periodically for smoother operation of center stand DRIVE CHAIN Clean the drive chain carefully Apply chain lubricant while simultaneously rotatin...

Страница 71: ...ended in correct oils can cause serious damage to the moving parts affect performance of the motorcycle and void the warranty Max Min 1 Remove the spark plug cap from the spark plug 2 Remove spark plug using the plug spanner and tommy bar 3 Clean the insulator tip and electrodes of the plug carefully 4 Replace the spark plug every 15 000 km 5 Refit the spark plug on the cylinder head 6 Refit the s...

Страница 72: ... with a soft cloth preferably a wet cloth to avoid damage CAUTION INSPECTION OF TYRES AND RIMS 1 Periodically inspect Rims for spokes breakage wheel rim and run out Tyres for proper seating of the beading on the rims 2 Check and remove stone splinters nails or other sharp particles embedded in the tyre 3 Replace tyres if Side wall cracks cuts or damages uneven lugs wear etc Tyre Iugs work out upto...

Страница 73: ...ly such that the front wheel is off the ground 2 Loosen pinch bolt on right fork end with 6 mm allen key FRONT WHEEL REMOVAL WARNING 3 Hold spindle on right side and remove spindle nut and washer from left side 4 Support wheel and pull out spindle from right side 5 Remove the wheel along with RH side collar disc side spacer Do not press the brake lever when wheel is removed as this will result in ...

Страница 74: ...etween the brake pads FRONT WHEEL REASSEMBLY MINOR MAINTENANCE TIPS 3 Insert wheel spindle from right fork end 4 Ensure the position of RH side collar disc side spacer aligned properly 5 Holds spindle on right side locate washer and nut on spindle on left side and tighten firmly 6 Tighten pinch bolt on right fork end 7 Rotate wheel and check for smooth rotation 8 Press brake lever and check front ...

Страница 75: ... the wheel spacers REAR WHEEL REMOVAL 5 Remove the brake caliper assembly from the slot in the swing arm along with ABS wheel speed sensor and support it suitably to avoid damage to the brake hose and ABS wheel speed sensor 6 Slide out the rear wheel from the swing arm taking care not to drop the spacers on the wheel hub Do not press the brake lever when wheel is removed as this will result in the...

Страница 76: ...EMBLY 5 Position the respective spacers on the left and right side of the wheel hub 6 Ensure the axle mounting hole in the swing arm wheel hub and caliper bracket are aligned 7 Insert the wheel axle from the left side of the swing arm and gently tap it in CAUTION 1 Do not force the spindle through as it will cause damage to the threaded end 2 Ensure correct chain tension and rear wheel alignment w...

Страница 77: ...ve chain free play on the top run of the chain 2 The recommended free play is 20 to 30 mm DRIVE CHAIN TENSION FREE PLAY 20 30 mm 20 30mm To adjust the chain tension and free play 3 Loosen rear wheel spindle nut 4 Loosen lock nuts of the chain adjuster on both ends of the swing arm 5 Tighten loosen the adjuster nut on left swing arm end to reduce increase chain tension 6 Ensure the ground is level ...

Страница 78: ...2 Tighten the lock nuts against the adjuster nuts taking care not to disturb the adjuster nut settings 3 Tighten rear wheel spindle nut to a specified torque 1 Chain slackness beyond 30 mm will lead to chain slippage 2 Maintain drive chain slackness within the specified limits at every 10 00 km interval 3 Please check the front and rear wheels are correctly aligned after the chain adjustment 4 If ...

Страница 79: ...tate the master cylinder push rod Lock nut Clutch Lever free play 2 3 mm ADJUSTMENTS CLUTCH LEVER FREE PLAY 1 Loosen the cable outer lock nut A 2 Turn the nut B clockwise to reduce the play or anticlockwise to increase the free play 3 Check free play 2 to 3 mm at clutch lever pivot on handle bar end 4 Tighten lock nut A after adjustment is done 2 3mm B A clockwise to increase the rear brake pedal ...

Страница 80: ...n the severity of usage the type of riding and road condition Check the wear indicator mark on each pad If either pad is worn to the wear indicator mark Replace both pads as set Visit royal enfield dealer for this service Front Brake pad Wear indicator mark Rear Brake pad Wear indicator mark ...

Страница 81: ... in a well ventilated area 2 Ensure the ignition switch and engine stop switch are in OFF position 4 Unlock turn the key clockwise and remove the seat 5 Disconnect the harness connectors around the battery located area 6 Remove the battery carrier bracket by loosening the hex bolt 7 Disconnect both the battery terminals wires negative first and positive next respectively 8 Take out the battery 3 R...

Страница 82: ... negative terminal of the battery 5 Smear the terminals with petroleum jelly Do not use grease in the battery terminals 6 Place the terminal boot cap properly 7 Refit the battery bracket 8 Reconnect the harness connector to the respective couplers on the battery located area 9 Refit the right side panel 10 Reassemble the seat 1 Clean the wire terminals free of corrosion and keep the terminals coat...

Страница 83: ...e a battery explosion which could result in serious injury Battery terminals and internals contain lead and lead components known to cause cancer and birth defects or other reproductive harm Always wear approved protective face shield rubberized gloves and protective clothing when working with batteries Keep batteries and acid out of reach of children Usage of frequency for motorcycle is very impo...

Страница 84: ...e head lamp rim to the housing 4 Gently pullout the headlamp rim along with reflector assembly 1 Never touch the bulb with your fingers Finger prints will etch the glass and decrease bulb life 2 Always hold the bulb with clean dry cloth during handling 3 Do not disturb the vent cap provided in the inner body mould 5 Disconnect head lamp coupler 6 Remove the protective rubber cap over the bulb 7 Ge...

Страница 85: ...over the bulb correctly such that the vent pipe is facing downwards 4 Connect head lamp coupler on the bulb terminals correctly 5 Locate the headlamp rim in the housing correctly such that it locks in place 6 The two mounting holes in the rim are aligned with the holes in the housing 7 Assemble the 2 screws and tighten firmly 8 Refit the headlamp assembly and ensure the third mounting hole in the ...

Страница 86: ...ace the same 4 Position the new bulb inside the holder ensuring that the pins in the bulb match with slots in the holder 5 Push the bulb and turn clockwise direction to lock the bulb in the holder 1 Remove the screw from the trafficator housing back side 2 Remove outer lens 3 Remove the fused bulb by pushing and turning in anticlockwise direction Do not over tighten the screw Make sure the lgnitio...

Страница 87: ...rrier FUSE CARRIER 15 5 10 15 5 15 15 25 15 10 10 25 P No F1 F2 CHARGING 25A DEVICE BT SPARE FUSE 25A SPARE FUSE 15A SPARE FUSE 10A 10A F3 F4 F5 F6 F7 15A 15A 15A 15A 5A IGNITION EFI SIGNALLING SPARE LIGHTING ABS MAIN 1 F8 F9 10A 5A ABS MAIN 2 ABS ECU SF1 F1 F2 SF2 SF3 F3 F4 F5 F6 F7 F8 F9 Please ensure to replace a spare fuse in the holder at the earliest opportunity F2 Device Bt Fuse 10 A EMS EC...

Страница 88: ...e electrical system Any attempt to jumper a defective fuse gives rise to the risk of a short circuit and fire Always replace a defective fuse with a new fuse of the same rating WARNING ID No Color Rating Function F1 WHT 25 A CHARGING FUSE F2 RED 10 A DEVICE Bt FUSE F3 BLU 15 A IGNITION FUSE EFI F4 BLU 15 A SIGNALLING FUSE F5 YEL 5 A SPARE FUSE F6 BLU 15 A LIGHTING FUSE ID No Color Rating Function ...

Страница 89: ...for the journey planned 3 Check and correct tyre pressure if necessary 1 Any loose fasteners 2 Condition of the tyres 3 Correct oil level in engine 4 Working of all lights and horn 5 Proper drive chain tension CHECKS AFTER EVERY 1500 km OF RUN 1 Tool kit 2 Bulbs for headlight trafficator light fuse 3 Accelerator clutch cables 4 Rear chain master link lock assembly 5 Insulation tape 6 Spark plug sp...

Страница 90: ...crease spring preload turn preload adjuster in the clockwise direction To decrease the spring preload turn preload adjuster in the anti clockwise direction REDUCING THE PRELOAD CAUTION It is recommended to visit Authorised Dealer for adjusting spring preload and shock absorber settings Adjuster Reduce Increase ...

Страница 91: ...od time until the brakes have been cleaned 1 It is recommended to check the rims wheels for damage after off roading RIMS SPRING PRELOAD SHOCK ABSORBER SETTINGS AIR FILTER ELEMENT 1 The off road settings of spring shock absorber settings will impair the motorcycle s handling characteristics on surfaced roads 2 Remember to correct the spring shock absorber settings before returning to surfaced road...

Страница 92: ...eter flasher lights front and rear wheel hubs electrical connections and wires control cables cables sparkplug battery ABS ECU EMS ECU side mirrors steering stem etc 8 Do not apply any corrosive solvent on painted surfaces or rubber parts 9 Use luke warm water and mild detergent on the painted components to remove dirt etc 10 Rinse motorcycle thoroughly with plain water to remove the detergent 11 ...

Страница 93: ...iscs 1 Ensure the motorcycle is thoroughly dry by wiping with a clean soft lint free absorbent cloth or chamois leather 2 Remove all adhesive tapes 3 Lubricate control cables pivots for footrest side stand center stand brake and gear shifter linkages drive chain etc with lube oil 4 Polish the painted except matt finish and plated surfaces using recommended automobile polishing wax 5 Start the engi...

Страница 94: ...erminals 7 Store the battery in a cool dry and well ventilated place 8 Cover the silencer with plastic bags to prevent moisture entry Set the motorcycle on its center stand 9 Apply anti rust solutions on all plated parts Take care not to apply this solution on rubber or painted parts 10 Store motorcycle in a clean covered area free of moisture and dust 11 For re use after storage it is preferable ...

Страница 95: ...rectify the problem and to ensure trouble free performance Engine does not start If the Ignition Engine kill switch in OFF position Switch it to ON position Top up the fuel Weak or discharged battery problem in charging circuit Contact Authorised service center 1 Replace the fuse with same rating 2 Contact Authorised service center if problem persists If inadequate fuel level in fuel tank If the l...

Страница 96: ... start Engine starts but shuts off immediately Connection issue with spark plug cap high tension cable Reconnect spark plug cap and high tension cable Contact Authorised service center If the MIL lamp in cluster is glowing Observations Symptom Check for Remedy ...

Страница 97: ...OUBLESHOOTING Engine misfires runs erratically stops If any adulteration water in fuel Contact Authorised service center Switch OFF the engine and allow it to cool down If the engine is too hot Observations Symptom Check for Remedy ...

Страница 98: ...ng system If engine RPM raises disproportionately to the vehicle speed Adjust the clutch free play and contact Authorised service center Contact Authorised service center If the ABS lamp is continuously ON Observations Symptom Check for Remedy TROUBLESHOOTING ...

Страница 99: ...d subsequent owner should inform the nearest Royal Enfield Service Centre about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield 3 The warranty shall be applicable only if all the services are availed in the respective period kilometer ranges as per the schedule in the owner s manual from RE Authorised Dealer Service Centre 4 During the war...

Страница 100: ...ipment wiring harness etc which are subjected to normal wear and tear c Failures occurred due to use of non recommended grade lubricants fuel or improper level d Damages due to use of non genuine parts lack of proper maintenance incorrect riding habits e Damages to engine management system parts like ECU throttle body sensors etc due to tampering which affects the performance of the motorcycle f P...

Страница 101: ...eaning fuel system engine tune up and other such adjustments n Oxidization of buffed painted powder coated items etc 8 Use only Royal Enfield approved parts and accessories Use of certain other manufacturer s performance parts will avoid your new motorcycle warranty 9 RE reserves the right to finally decide on all warranty claims 10 RE reserves the right to make changes in design of the motorcycle...

Страница 102: ...dards then the Authorised Service Centre shall take necessary corrective measures and shall at its sole discretion repair or replace free of charge components of the emission control system to meet the required emission standards The method s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and or our Au...

Страница 103: ...oved for replacement under warranty will become the property of Royal Enfield Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Service Centre or for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and or their Authorised Service Centre Royal Enfield will not be responsib...

Страница 104: ...ission standard inspite of having maintained and used the motorcycle in accordance with the instructions in the owner s manual and having carried out such repairs and adjustments as may be required with a view to establish such compliance 5 Production of a valid pollution under control certificate is necessary to claim emission warranty 6 Produces the owner s manual and Log book for verification d...

Страница 105: ...ter is not functioning or the odometer and or its reading has been changed tampered with so that the actual distance covered cannot be readily determined 7 The motorcycle has been used for competitions races and rallies or for the purpose of establishing records 8 On examination by Royal Enfield or its Authorised Dealer Service Centre if the motorcycle shows that any of the conditions stipulated i...

Страница 106: ...N 1 Always get your motorcycle checked to meet the emission regulations through an authorised emission checking centre 2 Always carry a valid Pollution Under Control certificate with you as and if applicable by law 1 Ensure that the periodical maintenance is carried out as stipulated in the owner s manual through a Royal Enfield Authorised Service Centre 2 Use only Unleaded petrol 91 RON or higher...

Страница 107: ...0 km 36 Months 2nd Free Service 3rd Free Service 4th Free Service 5th Paid Service 6th Paid Service 7th Paid Service Schedule Date Job Card No km Dealer Code Brief details of service Cost of parts lubricants filters and other consumables are chargeable to the customer on their respective service activities Refer the periodic maintenance chart for the respective service activities NOTE Labour is fr...

Страница 108: ...Royal Enfield Scram 411 106 NOTE ...

Страница 109: ...Royal Enfield recommanded Lubricants Royal Enfield recommanded add ons to maintain your vehicle ...

Страница 110: ...Part No RAM00385 A ROYALENFIELD COM Edition October 2021 ...

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